Charlie207
Full Access Member
Changed my oil - Miles =270995
One thing I noticed was a bit of oil dripping down the side all the way down to the oil pan. Never had a leak before but I think it may be time for some new valve cover gaskets. Maybe even new valve covers.
Has anyone replaced them? Any tips or tricks on the process?
Out with the old and in with the newNow I need to find some parts to repair my door. This was kind of a pain in the butt haha.
Valve covers & gaskets are fairly straightforward, and not too difficult. If start by blowing or spraying the top of the engine down to remove the dust and dirt chunks.
Pull the engine cover & unbolt the loom plate from the top of the intake manifold to provide some slack in the loom.
Unplug the plug wires from the coils.
Unscrew the coil mounting plates from the valve covers. (I start on the driver's side because there's less heater core hoses to deal with.)
Slide the coils & plate out from the loom, and have a beer while you inspect for leaks. Maybe reach back behind the intake manifold and feel for oil seeping out if the oil pressure sensor boss. (Mimics leaking valve cover gaskets).
Wipe down the area around the valve cover gaskets, and then loosen, but don't fully remove, the valve cover bolts. Pull the valve cover out the same way you finagled the coil & coil mount.
Now you can replace the gaskets for the valve cover and the mounting bolts. If it were me I'd reuse the covers because they are probably fine, and you can't see them buried under all the other stuff bolted in top of the engine, unless you are upgrading to the newer PCV upgraded style.
The valve cover gaskets seems to always be too big to fit into the groove, but just pick a center point on both cover and gasket, and alternate sides as you squish the new gasket back home.
Installation is reverse of removal. And, I'd do both sides before reinstalling the coils & brackets, so you have extra space to run an in.-lb. torque wrench around the intake manifold bolts. Those almost always loosen over time, and I'd bet there's at least one loose. Tightening diagram here.
The passenger side is a little more fiddly with the heater hoses laying over the top of everything, but it's fine, just an excuse to sip that beer while you ponder if you really want to replace the gaskets that isn't leaking.
If you have broken exhaust manifold bolts, now is the time to install that Dorman clamp on the driver's side, and boy is it fun!
I'm almost certainly forgetting some crucial step, but I imagine you can overcome the obstacles.