So we think it sounds like
this (click for YT video) because of the high level inputs and a “dirty signal?” Or is the box coming apart like some have told me on bassheads on a budget group on Facebook? Lot of snobs on there to so they automatically assume the worst…
the box looks somewhat new it should not be coming apart, I think you are trying to adjust for a signal that is not there.
the crossover should be on LP (low pass) and bass eq/crossover hz are going to be your adjustments, gain is used as needed
but leave that alone and do the rest of the speakers first
my preference is to tune the front speakers alone (rear off, sub off), then turn off the front, leave sub off and adjust (only the rear), then turn off the front & rear and adjust (only the subs).
then put everything in the center balance/fade, then use the bass control knob only to increase or decrease sub output.
going forward the bass knob is all you should ever need to adjust, unless you are doing a couple different tunes for eq presets for different type of music (then just repeat the above and save the preset.)
**if the sub box were coming apart you should be able to feel it or see it and throw some screws in it in that specific area, that usually works for a good while until it just can't be fixed anymore.
I think the rattle is just signal related, some speakers & box are tuned for a specific hertz and when you fall way out of that range it just doesn't work.
**that "wedge" sub box design does not work well in suv's like ours, it should be rectangular and not wedge shaped
what sounds best in my opinion is a box that fires straight up towards the ceiling, but for me that won't work because I load crap in the back all the time.
the next best choice is a bandpass but they never survive long unless you get a expensive custom made one (a good bandpass will sound fantastic)
a mass produced one will last maybe 2 years, depends on use I guess I have completely obliterated 3 or 4 of them in the past
3rd best choice is a rectangular box and face it towards the rear. Mine I had custom built from 3/4" birch in 2015 and all that has happened is a small strip of carpet needs to be glued back down. the grill covers have done there job hence they are dented and worn. so this box is 11 years old and solid as day 1.
a bandpass design just like this with slightly smaller port holes will sound really good, but they are not popular (at all) and it is hard to find a well made one unless you have a cabinet maker build you one and even then how long it last's is questionable which is probably why they are not popular. you will see a couple super cheap ones out there, don't bite they will just fall apart. this one I don't know it say's it is mdf, it might last a few years. it's $300 all over (without speakers).