98 Tahoe - Cylinder 6 misfire - fuel or ignition problem?

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OR VietVet

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The tips look well worn and would like to know how many miles they were in the engine. Also, did you do a compression test while apart?
 
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HoeLV

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What is your plug gap? I don't see any anti-sieze on the threads either.
Those plugs came out after about 50k miles

The tips look well worn and would like to know how many miles they were in the engine. Also, did you do a compression test while apart?
About 50k, probably a bit under. No compression test, don't have the equipment. Considering getting a kit. Is this one worth while? Anyone with experience with it here?
Compression Test Kit
 
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The tips look well worn and would like to know how many miles they were in the engine. Also, did you do a compression test while apart?

I ran compression test this morning and everything looks good to me. I checked each cylinder twice, results below:

Cylinder 1 - 165 | 165
Cylinder 2 - 169 | 170
Cylinder 3 - 167 | 170
Cylinder 4 - 170 | 168
Cylinder 5 - 170 | 167
Cylinder 6 - 160 | 165
Cylinder 7 - 164 | 172
Cylinder 8 - 173 | 170

All the plugs still look good, didn't take a picture as they all look the same and as expected with only 450 miles on them.

What would you suggest looking into next? Cylinder 2 still has a consistent misfire and all the others seem to be fine. The only misfire code is cylinder 2. I can check to verify what the others are showing in history.

Thank you for the assistance!
 

east302

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So the misfire moved to #2 after the new work?

I haven’t had any issues with the two Delco (made by Dephi) MPFI kits, but every now and then you’ll hear someone have issues with other brands. It’s probably like most things - people only say something when it’s broken.

If you can rule out the ignition (swap parts with other cylinders and see if it moves) then that may be the way to start. To me, odds are low that your new Delco parts are bad out of the box but anything could happen.

They do sell an injector balance tester but I’ve never used one. It should compare all eight pressure drops as each injector is opened, presumably from the Schrader valve at the intake. I’d think that all eight should be about the same within some tolerance level, so any outlier would stand out.

Any issues with starting? A fuel pressure test wouldn’t hurt to see if you’re losing pressure (leaking injector).

Last, once the injector was seated did you take it back out? They barely clip in to begin with so it is tempting to try moving them around a bit. Per Delco, once seated they shouldn’t be removed lest the clips break.
 
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So the misfire moved to #2 after the new work?

I haven’t had any issues with the two Delco (made by Dephi) MPFI kits, but every now and then you’ll hear someone have issues with other brands. It’s probably like most things - people only say something when it’s broken.

If you can rule out the ignition (swap parts with other cylinders and see if it moves) then that may be the way to start. To me, odds are low that your new Delco parts are bad out of the box but anything could happen.

They do sell an injector balance tester but I’ve never used one. It should compare all eight pressure drops as each injector is opened, presumably from the Schrader valve at the intake. I’d think that all eight should be about the same within some tolerance level, so any outlier would stand out.

Any issues with starting? A fuel pressure test wouldn’t hurt to see if you’re losing pressure (leaking injector).

Last, once the injector was seated did you take it back out? They barely clip in to begin with so it is tempting to try moving them around a bit. Per Delco, once seated they shouldn’t be removed lest the clips break.
The first 400 miles after all the work, ran perfect. Then with the flip of a switch it seems, cylinder 2 misfires almost constantly. I could swap the plug and wire with another, but just doesn't seem likely. They both look fine, feel fine and are brand new.

Truck fires up instantly every single time. It never used to start up so quickly.

I'm debating on replacing the distributor. What are the thoughts on a reman AC Delco vs new? You can get both from rockauto.com
 

east302

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My best guess is that it’s one of your new parts since your old symptoms went away and a new one appeared.

Something isn’t right at #2 - fuel, spark or air. I’d put air to the side given the compression test and your lack of an issue at that cylinder before the ignition and fuel part changes. Spark could be checked by swapping the plug, then the wire or just start with a spark test - comparing the spark quality with non-misfiring cylinders. It really could just be a bum cap; even the Delco plant probably has off-days.

Fuel would be either the injector pressure drop test or a general pressure test. If you aren’t having trouble starting it, that may rule out a leaking injector.

The only aftermarket distributor that I’ve bought (and I think you should save your money on that until you check the ignition components) was a Summit brand since it had metal cap screw tabs versus the plastic ones that like to crack on the stock ones. The distributor itself was fine, but their cap failed within a few weeks and caused a misfire on cylinder three so bad that it wouldn’t start with that plug connected. It’d start and “run” on seven cylinders, just not eight. A Delco cap fixed that.

As for new versus reman, I’d pick new on just about anything that required any effort to replace if it was bad out of the box.

I’d probably do the spark test first.
 
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My best guess is that it’s one of your new parts since your old symptoms went away and a new one appeared.

Something isn’t right at #2 - fuel, spark or air. I’d put air to the side given the compression test and your lack of an issue at that cylinder before the ignition and fuel part changes. Spark could be checked by swapping the plug, then the wire or just start with a spark test - comparing the spark quality with non-misfiring cylinders. It really could just be a bum cap; even the Delco plant probably has off-days.

Fuel would be either the injector pressure drop test or a general pressure test. If you aren’t having trouble starting it, that may rule out a leaking injector.

The only aftermarket distributor that I’ve bought (and I think you should save your money on that until you check the ignition components) was a Summit brand since it had metal cap screw tabs versus the plastic ones that like to crack on the stock ones. The distributor itself was fine, but their cap failed within a few weeks and caused a misfire on cylinder three so bad that it wouldn’t start with that plug connected. It’d start and “run” on seven cylinders, just not eight. A Delco cap fixed that.

As for new versus reman, I’d pick new on just about anything that required any effort to replace if it was bad out of the box.

I’d probably do the spark test first.
I will swap plug and wire tomorrow, see what happens, although not often new part could be defective.

I picked up a fuel pressure test kit today, so I will check that tomorrow as well. I presume for the fuel injection drop test is different than standard pressure test?
 

exp500

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Fuel Pressure Test- Key on eng Off#/ # after 10 min/ idle#/ driving#/ while missing #.
Book says 62-66#. Usually won't run below 60#. A long hose with guage on windshield is easiest.
 
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Fuel Pressure:

Key On - 60
Idle - 52
10 Min - 52
Driving/Missing - 55

Going to drive around with plugs 2/5 swapped and wires 2/1 swapped and see if there is any change.
 
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Hmmmm.... I am thinking I might have found the problem. I picked up a new rotor and cap to try and rule each of them out respectively. After removing the cap and putting the new one on, I noticed the front tab where the screw threads and seats itself in the distributor is broken. It hasn't completely broke off, but it definitely isn't allowing the cap to sit flush and tight against the distributor. I would imagine that could create a problem with being able to send a proper spark.

Thoughts? I'd be surprised if that wouldn't cause an issue.
 
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HoeLV

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I'm not sure if it was here or another tahoe/OBS forum, but I thought I read to stick with ACDelco for the distributor, something about the aftermarket ones not working well. Or i am confusing it with something else....

Edit: The cap/rotor you linked to, is that different than what comes with the distributor you linked?
 
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exp500

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Correct - DCR820X or delco/delphi only ones I've found that last. Others = stranded, no start.
 

exp500

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Don't know for sure,(no #reference) but past experience was it was not DCR820X. Tried a few DCR820's and the caps on 9362, not to mention many other generic caps customer supplied. They lasted 5000-10000 miles or less. Not worth the effort/labor/tow. Thats why I supplied link.
If you get an ignition miss on these trucks, fix immediately or it's cap/wires/plugs before it goes away. For most customers, it is change them all every time, or they won't get 40-50k trouble free. I keep my own fleet running and a select few others on a as needed basis.Up to around 20 of 96-98.
 
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Don't know for sure,(no #reference) but past experience was it was not DCR820X. Tried a few DCR820's and the caps on 9362, not to mention many other generic caps customer supplied. They lasted 5000-10000 miles or less. Not worth the effort/labor/tow. Thats why I supplied link.
If you get an ignition miss on these trucks, fix immediately or it's cap/wires/plugs before it goes away. For most customers, it is change them all every time, or they won't get 40-50k trouble free. I keep my own fleet running and a select few others on a as needed basis.Up to around 20 of 96-98.
Well shit, I guess using the brand new AC Delco cap (D329A) is probably not ideal either.

I'm half tempted to get new plugs/wires again too. What ones have you had success with or ones to steer away from?

Possible vacuum leak.

This crossed my mind as well. But, I would think it would be more random, not confined to cylinder 2. And then located the tab broken where the screw threads into.
 
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east302

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That distributor looks (well, obviously, lol) like the one that I got from Summit with the all-metal tabs. Odds are that they’re all just rebranded from one manufacturer, but I wouldn’t get another one with the plastic mounting tabs.

The supplied Summit cap was junk, of course, after a month or so.

To the OP, I’d ditch the distributor with the broken tab as it negates any diagnostics in the ignition system. It’s quite possible that it is your smoking gun (or not) but should be replaced, regardless. Keep your Delco cap, wires and plugs until you swap out the dizzy.
 
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That distributor looks (well, obviously, lol) like the one that I got from Summit with the all-metal tabs. Odds are that they’re all just rebranded from one manufacturer, but I wouldn’t get another one with the plastic mounting tabs.

The supplied Summit cap was junk, of course, after a month or so.

To the OP, I’d ditch the distributor with the broken tab as it negates any diagnostics in the ignition system. It’s quite possible that it is your smoking gun (or not) but should be replaced, regardless. Keep your Delco cap, wires and plugs until you swap out the dizzy.
I ordered the above linked distributor (9362) and cap (DCR820X) which arrive on Monday. Hopefully I can get to installing them Monday or Tuesday and report back with everything running smooth and no misfires. I can then order the new fuel pump and get that installed. It looks like it comes with a new pressure sensor, which I have been putting off replacing mine. Dropping the tank to replace a sensor that isnt critical hasn't been on my immediate to do list.

Once that is all ironed out, it will be time to start ordering parts to rebuild the steering and suspension. I am wanting to do a simple 3" lift at the same time as the steering/suspension work. I will probably start a thread over in that forum soon to get some insight as well.

Thanks All!
 

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