Tahoe/Yukon Headlight Information Thread

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Erik G

Full Access Member
Joined
Sep 15, 2015
Posts
294
Reaction score
68
Location
Houstone Town
I've read this front and back many times - but the best stuff is pretty old (obviously still great info)

Now that retrofits are super common, and lots of aftermarket retro stuff available, is there anything anyone would do differently?

Does anyone have a good solution for keeping DRL's, just moving them from the low beam to something else? Maybe LED's, or a halo?

I need replacement housings anyways, looks like they are down to about $125 a pair. I'm tempted to have a go with those and some RX350's or something. Is it the 2.5's I want?

I am tempted to do this myself and save a lot of cash. I'm pretty good with most stuff, and honestly, if someone can do it, I can too
 
Joined
Dec 2, 2015
Posts
78
Reaction score
13
anyone have experience with the LED headlight replacment bulbs that are out there now, like http://amzn.com/B00WUG1A6U
I just installed those in mine. Only difference is mine are 40W. Don't do 80W, the 40W are bright enough. They look very high end, but to get them to fit, you will have to shave the bracket behind the headlight housing. Also, you may have to aim the headlights, which is what I'm planning on doing. HID's, LED's etc look good and work fine in halogen housings, but you have to aim the headlights.
 

Mooring

TYF Newbie
Joined
Dec 30, 2009
Posts
12
Reaction score
1
OK, thanks for all the options but I'm overwhelmed. I have a 2008 Yukon SLT, a "new to me truck." We do lots of nighttime driving in deer county and I'm quite unhappy with the headlights--both low and high beams.

I'm not handy, so I want the simplest solution--which probably means bulbs only.

Any updates to bulb recommendations; have the new LEDs been designed to a) fit without "shaving" and b) work with the existing reflector?

Thank you.
 

Erik G

Full Access Member
Joined
Sep 15, 2015
Posts
294
Reaction score
68
Location
Houstone Town
No and prepare to spend some money for real upgrades. Don't waste your money. Either do a good projector retrofit or just learn to live with poor lighting. Anything else is a waste. Read everything that has been written. There is nothing new, everything written still applies

Sorry. I'm a car guy, 30+ cars in the last 20 years. Worst headlights ever. I paid up for good black flame retrofits. You can do it yourself.

Best of luck
Erik G
 

MikeNM

TYF Newbie
Joined
Dec 22, 2016
Posts
5
Reaction score
0
HID Headlights for 2007 Yukon – Comparison of OEM vs Morimoto Mini D2S 4.0 HID Projector

Summary: The HID high beams are a good upgrade for the 2007 Yukon. The HID low beams are not significantly better than the original OEM low beams. For other vehicles that have decent high beams to start with, the improvement from the HID projectors may not be as significant. As soon as the projectors arrive, check the operation of the high beam solenoids with a 9V battery.

My 2007 Yukon (not Denali) had an inch of water in the right (passenger side) headlight, plus the original Yukon high beams are lousy – they don’t illuminate the road any farther than the low beams. Since I had to remove the headlight anyway to fix the leak, I decided to upgrade to HID headlights. It was a good upgrade, and the HID high beams are a significant improvement on this particular vehicle. But I wouldn’t go to the effort to upgrade my other vehicles to HID since they have decent halogen high beams (and their headlights aren’t leaking).

The HID high beams shine way farther than the lousy Yukon OEM high beams and are a great improvement for the Yukon. But the Yukon OEM low beams actually shine farther than the HID low beams due to the sharp cutoff at the top of the HID low beams. So the HID provides better high beams for country driving, but the HID does not provide any more light for in-town driving with low beams due to the cutoff.

Since the Yukon OEM reflectors are so bad, I wouldn’t recommend using a HID bulb in the Yukon OEM reflector without a projector. You will throw out a large amount of light and glare with a poor light pattern.

You probably need to download the pdf of this to see the pictures. But the pictures don't add a whole lot except to show how lousy the OEM reflectors are, which you probably already know.

Exposure: Each group of 4 photos uses the exact same manual exposure.

C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image002.jpg
C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image004.jpg


OEM Low Beam OEM High Beam

C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image006.jpg
C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image008.jpg


Mini D2S Low Beam Mini D2S High Beam

C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image010.jpg
C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image012.jpg


OEM Low Beam OEM High Beam

C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image014.jpg
C:\Users\191878\AppData\Local\Temp\msohtmlclip1\01\clip_image016.jpg


Mini D2S Low Beam Mini D2S High Beam

Measurements: If you can see the pictures, each of the trees on the right side of the road is 33’ apart. The HID High Beam illuminates 200’, which is 3 times (3x) the distance of the OEM High Beam (66’). Conversely, the HID Low Beam illuminates 66’, which is 2/3 the distance of the OEM Low Beam (99’). Since the OEM low beam actually illuminates farther the the OEM high beam, a more realistic comparison would be to compare the HID high beam (200’) to the OEM low beam (99’), which is a 2x improvement.

My 2007 Yukon has the H13 single bulb headlight. I bought the following products for $370 from TheRetrofitSource.com: Morimoto Elite ballast, relay wiring harness, bulb, and Mini-D2S 4.0 projector. (I actually paid an extra $35 for the Mopar harness because I thought I might need the 4700 uf capacitor for the HID headlights to stay on properly with the Daytime Running Lights (DRL). But the HID headlights work fine with the DRL with or without the capacitor installed. My conclusion is that the 2007 Yukon doesn’t need the capacitor, so you don’t need the Mopar harness.)

D2S Point of No Return: The Mini-D2S shaft is about 4mm wider than the hole in the headlight reflector, so you have to ream out the hole in the hard plastic headlight reflector with a Dremel tool (grind off 2mm all around). Once you start reaming it out, you can’t go back and use the headlight with a normal halogen H13 bulb because you have totally destroyed the reflector socket for use with a halogen H13 bulb. It took me around 25 minutes to ream out one headlight reflector with a Dremel tool. It makes a lot of dust, so I wouldn’t do it indoors, or without a Dremel tool. After I re-sealed the first headlight, I realized I didn’t have enough threads protruding on the end of the shaft to screw on all three rings. The D2S shaft is not quite long enough to fit through the Yukon reflector. You also need to grind off about 5mm in the thickness of the reflector. You can grind off a couple mm on the inside of the reflector. But most of the depth you need will come from the back. Remove the rubber boot from the back of the headlight assembly and grind down that lip, which will provide the depth you need. While the Mini-D2S threaded shaft is significantly easier than having to glue the projector on, you still have to do significant cutting on the headlight reflector to get the shaft to fit through the hole.

Defective Mini-D2S: Per TRS advice on one of their videos, I tested the high beam solenoids on both projectors with a 9V battery before I started. One projector worked fine, and the other consistently stuck in the high beam position. So I had to mail that projector back and wait for TRS to mail me a replacement.

Poor Morimoto Quality Control: The Mini-D2S system I ordered only has two moving parts, one high beam solenoid in each projector, and 50% (1 out of 2) of those failed to work properly. Every time I tested this solenoid, it got stuck in the high beam position. This wasn’t an erratic failure. It was a 100% consistent failure. So Morimoto apparently does not test all their parts. They leave it to the consumer to test their parts. Failure of this solenoid appears to be a known problem, and the TRS video wisely recommends testing these solenoids before installing,. This obvious poor quality control on the projector solenoid makes me nervous about the quality of the rest of Morimoto’s parts.

Cost of Morimoto poor Quality Control: I made plans to install these Mini-D2S projectors over my Thanksgiving Holiday break. The weather was going to be decent for working outside on the car Friday and Saturday, and then snow was moving in on Sunday. I tested the solenoids on Wednesday and discovered the bad solenoid. Wouldn’t you know, TRS was closed Wednesday through Sunday of Thanksgiving week. Since I wanted to get the water out of the headlight before it froze, I went ahead and installed the one good projector and wire harness. Then I had to hassle with mailing the defective projector back during the holiday season, and waiting several weeks for the replacement to arrive.

Skill Requirements: I was extremely nervous about starting this project and having to get it finished in two days before winter weather moved in. While I am an engineer, I don’t do any car projects. But it turned out to be relatively straight-forward. It took me 5 hours to complete one headlight and install the wire harness. That’s after spending hours watching a whole bunch of videos on installing HIDs and removing the headlights on this vehicle. It took me three hours to complete the second headlight. I actually let my 15-year old son grind down the second headlight to teach him how to use tools, and he did fine. He likes to build models, and has very good fine motor skills.

Shroud: I used an Iris shroud because I like the smooth clean look. The Iris shroud just snapped right on to the Mini-D2S projector. I didn’t need to epoxy it on like some videos show, and like a guy at TRS said I would.

Permaseal: Supposedly the 2007 Yukon has Permaseal glue holding the headlight together instead of butyl rubber. I had read some horror stories about people taking an entire day to get one Permaseal headlight open. But mine came open very easily. I happened to have a wood chisel with sharp edges that I used instead of a screwdriver. It worked well for cutting through the stringy glue as I slid it around the perimeter. I didn’t need expanding pliers. I followed the TRS oven recommendation of 270F for 7 minutes. I used my wife’s silicon cooking gloves for taking the headlight out of the oven, but the silicon gloves are quite stiff and bulky, so I switched to some thin nitrile work gloves and was fine.

Wire harness Placement: I ran the wire harness between the two headlights on a little shelf behind the front grill and in front of the radiator. That was easy. I hung the relay box and ballast box with some thick solid copper wire on some crossbars immediately behind the right headlight. That seemed a lot easier than drilling a hole in some metal part and using a screw. The “battery +” wire reached the positive terminal of the battery, but the “battery –” wire wouldn’t reach the minus terminal of the wire. Finding a good spot for this “battery –” ground wire took a little while. Not a big deal, but a good ground is important. The left headlight doesn’t need to use the original headlight plug. The signal to turn on and power comes from the right side (i.e., the battery side) headlight plug.
 

Attachments

  • HID Headlights 2007 Yukon OEM vs Mini D2S HID Projector.pdf
    184.6 KB · Views: 30

93blkongreenpro

Full Access Member
Joined
Feb 9, 2016
Posts
1,388
Reaction score
1,358
Mini D2S 4.0

20161128_151957.jpg


20161129_141101.jpg


20161128_162728.jpg


To the post above, I did not read it all, but I will say that the low beams on the D2S 4.0 are MUCH BETTER than the h11 output, and the hight beam from the D2S 4.0 are MONSTROUS! Once they are aimed correctly, they throw is fine, but the width has more to be desired, but I am spoiled from my FX-R's retro9in my protege. The Morimoto LED Fogs make up for the missing width and helpnwith foreground lighting without being over powering; they are a excellent compliment.

I did all of the work myself, so it was just the cost of equipment and maybe 8
10 hours invested.

Black Flame Customs, and shops alike will set you back about 1k.

Sent from my SM-G935P using Tapatalk
 

93blkongreenpro

Full Access Member
Joined
Feb 9, 2016
Posts
1,388
Reaction score
1,358
What's the difference between the 4.0 and 3.0?
The better hi beam solenoid, the solenoid plug is in the rear, instead of the front, better high beam, better low beam Hotspot, and longer threaded shaft. Thats all i can think of atm.

I have my 3.0's for sale. I never used them as I held off on finishing the install until the 4.0's came out.

Sent from my SM-G935P using Tapatalk
 

Meccanoble

Full Access Member
Joined
Oct 3, 2016
Posts
1,166
Reaction score
355
Location
Georgia
There is a lot of info in thsi thread and a lot of reasons to not change your setup unless you going with a retrofit which is the most costly. For those that cant afford the most custom setup, what is a good reliable setup for headlights and fogs?

I''ve seen some HID setups with plug and play kits and though they shine everywhere and blind oncoming traffic, they look good from a non functionality stand point and still find it hard to believe they wont perform regular halogen bulbs especially if you go with a 6000k setup that maintains some white light. Similar to how we have a suspension setup that is not the most expensive but good enough to recommend, what setup can we make from lighting?
 

05Single

afraid of the dark
Joined
Feb 26, 2015
Posts
8,243
Reaction score
11,639
Need to update first original posts. Pics missing
 

Vanquish Auto

Full Access Member
Joined
Apr 7, 2017
Posts
374
Reaction score
91
Location
202 Wallace Ave N Unit 12 Lehigh Acres FL 33971
How can we add to this great write up? We are putting together a solid review between hid-led-AllInOne led-halogen

We have a certified lumen meter and currently finished testing beam patterns and lumens will be ready soon.

We could use the 07 headlight for a full review if a lot of you ask!

I did a quick test of projector vs reflector and it was a mean beat down for the reflector housing putting down only 47 lumens from a 65 ft distance ( 13 year old hids 8k yes they are still going strong )

The projector headlights on the same distance were putting a good 220 lumens with fresh about 9 months 55w 5k on factory projectors which are kind of crappy. Haven't been able to bring out the big guns for testing.

pic of the 1000 lumen led backup actually measuring 1051

https://drive.google.com/open?id=0B4e6yuhd0dXjVmFDaGtfNV90dnc
 

Vanquish Auto

Full Access Member
Joined
Apr 7, 2017
Posts
374
Reaction score
91
Location
202 Wallace Ave N Unit 12 Lehigh Acres FL 33971
there isn't a setup that is inexpensive and recommended, because it cannot be done. Live with stock, build some retrofits, buy someone's used retrofits, or buy brand new retrofit. Nothing else is worth it on the NNBS platform

I would recommend our 11G led kit for the headlights. I could not have said the same thing about led kits just a few weeks ago. It would be great if some of you could give it a try. I would even give a good discount!

on cutof line/ beam pattern is already a winner by far, lumen tests will be up soon and a full review comparing this led kit vs "all in one led kit" vs hid vs halogen will be ready by monday and it will be posted on a separate thread.


https://drive.google.com/open?id=0B4e6yuhd0dXjOU9VdTBreWw0NnM
 

Vanquish Auto

Full Access Member
Joined
Apr 7, 2017
Posts
374
Reaction score
91
Location
202 Wallace Ave N Unit 12 Lehigh Acres FL 33971
A couple of last points regarding HID lighting and retrofits:

1. Although no OEM ballast manufacturer makes ballasts for on road use greater than 35W, 50/55W aftermarket ballasts are widely available. First of all you must keep in mind the wattage specs on the ballast aren't precise. OEM ballasts always run a few watts short of their spec, aftermarket ballasts much more so. Aftermarket ballasts are plagued by the same quality control issues as aftermarket bulbs, so again you run a higher chance of failure or worse. 50/55W aftermarket ballasts will run A LOT hotter and can produce the exact same issue as having quads if combined with the wrong projector. Very few aftermarket projectors can handle that much wattage, in fact TRS will not sell you their MH1s with anything above a 35W ballast. Even some OEM projectors cannot handle 50W, especially if one uses non OEM bulbs, and their bowls will flake away.

2. Color temperature/Kelvin are highly subjective. OEM bulb manufacturers have established baselines from which they extrapolate color. OEM specs have historically been pegged at 4300K which look white when looking at the projector but has a slight warm tint on the road. Again, much research had gone into establishing that that color is the most effective for night sight, tires the eyes the least, and puts out the most lumens. Philips started manufacturing Ultinon bulbs a few years ago which are much bluer and they were highly controversial. They were accepted by some car manufacturers whilst acknowledging that lumens were lost. Most recently Osram came out with their CBI line of bulbs (Cool blue Intense) which after about 20hrs use settle at around 5000K. They are the first HID bulb that I know of to manage this kelvin rating whilst retaining 4300K oem lumen output … in fact some say that they surpass all OEM bulbs but for the other recently released Osram bulbs called SVS. The SVS and CBI have the highest lumen output at 4300K and 5000K respectively, they also cost about $180 a set.

When you see pictures of color charts when people are trying to sell you aftermarket bulbs, believe those representations at your peril. There is no worldwide standard for what K is what color, they just wing it. In any case the higher you go past 4300/5000K you start losing more lumens exponentially, and run a higher risk of getting ticketed ... past 8000K you're just basically a High Intensity Douche. :)

-------------------------------------

ETA:

Member arpz on hidp posted these comparo pics, and I thought they portrayed pretty well the loss of lumens as one goes up in Kelvin temp on their HIDs.

These low beams shots are on a set of very good projectors (RX-350), with Morimoto (slightly above average Chinese bulbs) D2S bulbs, the first pic is 5000K the second is 4300K. Both pics are on iphone auto settings.

View attachment 137696

View attachment 137697

It gets progressively worse the higher temp one goes, and also once you start dropping below 4000K. The only bulbs that are an exception to this are the Osram CBI bulbs that are the first built not to lose any lumens at 5000K.

Anyway, I know that some people think they get more light with a bluer light but it's simply not the case, not in proper OEM projectors and much less in PnP kits.

------------------------------------------------

There's never been an automotive OEM bulb manufactured to handle 50/55W. If you run OEM bulbs at that wattage it will significantly shorten their lifespan and they will run hotter, thus affecting surrounding components. Also, if you run any 35W bulb at higher wattage it will lower the K temperature rating. Not sure what the formula is of W to K but it I note it for the record.

There is one bulb that was originally manufactured to run at 50W. it is a non-automotive HID bulb called the DL-50 which came in a couple of variations including the infamous 'fatboy'. These have to be notched to work in tat D2S socket. They will only work right if run at 50W. The only way to get a real 50W output out of a ballast is to take an OEM ballast like AL-Bosch, and have it custom boosted, heatsinked, and potted to run at 50W. I've had this done in the past, and you're talking about $600 just for 2 bulbs and 2 ballasts. The output is insane, but you can get about 80% of that output by using Morimoto 5Five (50W) ballasts, and either SVS or CBI bulbs … but few projectors can take that amount of heat, so you might want to check if anyone has tried it on the projector you're looking at.

3. Custom modifications to shields, shield spacing, lens spacing, foreground limiters, are some of the customizations a lot of folks like to have done to achieve different color bands at the cutoff and other objectives. I know basically nothing about this stuff, so you can find out more on HIDP or by talking to a retrofitter.


LED lighting

There's no LED bulb on the market today that is a straight replacement for a headlight halogen bulb. LEDs generate a massive amount of heat, and the heatsink required to replicate halogen output in an LED bulb would be massive … certainly too big to be a straight swap for a halogen bulb. I'm sure this will happen at some point, but the tech is not there yet. And should it get there, the optics of the LED bulb, for the same reasons as an HID bulb, will fail to be compatible with halogen reflectors.

There are new LED projector modules on the market, including the brand new Hella Bi-Led module. They cost $700 a module. For $1400 you will get the same lumen output as a halogen bulb but with a pure white light.

There are other reputable manufacturers like JW Speaker who make stand alone headlamps and fog lamps in standardized sizes as direct housing replacements. Again very expensive, but very cool if you want full LED street legal lighting on your Harley or CJ7.

You an use a PnP 5202 bulb for your fogs if you want a whiter light. That light will only be for decorative purposes as the LEDs won't put out enough lumens to be functional … but then again, neither are our halogen fog bulbs.

For most other smaller bulb applications like DRL/TS/Park/Brakes PnP LED are often a cheap and effective alternative to customize one's truck.



That's pretty much all I know about HID and lighting in general. Undoubtably I am mistaken/misinformed on some elements but I'm somewhat confident I have a general grasp on the topic. The 'I run this and that' with no issue arguments will likely come back, all I''l say to that point is that technology is a matter of science and probability. The science is sound, and running inferior components increases possibility of failure and damage … it does not mean that every component fails.

I hope this info is useful to a soul or two.

I'm tired ...


Best led projectors are $300 the set right now but it's not there yet. HID retrofits are still #1. check this out

Here is a comparison of the bixenon hid projectors vs the new iLED bi-led projectors that are twice more expensive.

We really had our hopes up about the new LED projectors, who doesn't like the idea of not having to deal with bulbs and ballasts and color mismatch of most hids? The new led projectors are much more lighter and very well built. The fan can be quite a little noisier compared to our 11G LED Headlight conversion Kit but that didn't set us back and we were eager to test them. Knowing how well the Bi-xenon projectors work we had to just turn them on and test them against the wall of the next building about 30 plus yards around noon with the sun out, we know it's good when you can see the cutoff on the wall. Sadly the led projectors didn't do this so we had to take it to the dark room to se what was wrong with the output.

Here is a side by side comparison

Bixenon HID Projectors on the left vs the Bi-LED Projectors on the right.
Screen Shot 2017-07-16 at 2.32.01 AM.png
 

Forum statistics

Threads
137,675
Posts
1,989,128
Members
102,675
Latest member
j_jerry79
Back
Top