SOLVED: What is this noise? Torque converter?

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DaveO9

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Most noticeable idling on my sloped driveway, nose pointing uphill. (In gear or neutral/park) Also noticeable when taking off from start, regardless of grade. Might be happening at cruise or other acceleration, but don’t hear it.

Notably, it does NOT happen when idling on level surface, or sloped with nose downhill.

Been present since I bought it (first noticed it when I drove home and drove it up my sloped driveway a few weeks ago)

To me it sounds like a loose bolt rattling around in something rotating. Flex plate to TC bolt backed out? If it is something like that it will be the perfect excuse to replace the TC, which I’m planning on anyway.
 

Dustin Jackson

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Recently I learned that a failure point of these starters is that the starter gear can move to contact to flywheel unintentionally, given the conditions of your problem I think the starter is a good place to look.
 
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DaveO9

DaveO9

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Recently I learned that a failure point of these starters is that the starter gear can move to contact to flywheel unintentionally, given the conditions of your problem I think the starter is a good place to look.

I'll definitely check there, thanks. I think it is just slightly louder on the PS vs DS, too, so that might explain that. Could explain the issue of it being most prevalent on an upward slope, too.
 

OR VietVet

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The starter drive gear will fail and can move on it's shaft. The tilt of the truck is a dead give away to the problem. Nose uphill and the gear slides toward the flexplate gear teeth. Nose down hill and the gear slides away from the flexplate teeth and noise lessens or goes away. Make sure to inspect the teeth of the flexplate when you remove the starter. Does need a new starter.

 
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DaveO9

DaveO9

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The starter drive gear will fail and can move on it's shaft. The tilt of the truck is a dead give away to the problem. Nose uphill and the gear slides toward the flexplate gear teeth. Nose down hill and the gear slides away from the flexplate teeth and noise lessens or goes away. Make sure to inspect the teeth of the flexplate when you remove the starter. Does need a new starter.


Makes perfect sense - ordered the Delco. Will report back, but I'm 99% sure this will solve the problem. Thank you!
 

Geotrash

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Most noticeable idling on my sloped driveway, nose pointing uphill. (In gear or neutral/park) Also noticeable when taking off from start, regardless of grade. Might be happening at cruise or other acceleration, but don’t hear it.

Notably, it does NOT happen when idling on level surface, or sloped with nose downhill.

Been present since I bought it (first noticed it when I drove home and drove it up my sloped driveway a few weeks ago)

To me it sounds like a loose bolt rattling around in something rotating. Flex plate to TC bolt backed out? If it is something like that it will be the perfect excuse to replace the TC, which I’m planning on anyway.
+1. Your starter drive gear return spring has failed. Time to replace the starter.
 

Doubeleive

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Most noticeable idling on my sloped driveway, nose pointing uphill. (In gear or neutral/park) Also noticeable when taking off from start, regardless of grade. Might be happening at cruise or other acceleration, but don’t hear it.

Notably, it does NOT happen when idling on level surface, or sloped with nose downhill.

Been present since I bought it (first noticed it when I drove home and drove it up my sloped driveway a few weeks ago)

To me it sounds like a loose bolt rattling around in something rotating. Flex plate to TC bolt backed out? If it is something like that it will be the perfect excuse to replace the TC, which I’m planning on anyway.
sounds like the catalytic converter material broke apart inside the cat. happened to me as well not to long ago
if it was anything else you wouldn't make it down the street
not sure if the starter would make that same sound or not, but easy to tell by sticking a tube up to it and listening
even a piece of wood will pass the sound thru
 

Dustin Jackson

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@Dave09 Good way to test it is by parking with the front end facing downhill to keep the starter gear in place, if it doesn’t happen you know the starter gear is the problem
 
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DaveO9

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Even though I haven't run it yet, it was definitely the starter. I could hear and feel that gear sliding around even before I got the starter out completely. I didn't turn the engine over by hand, but the part of the flex plate I could see didn't look like it sustained any damage. New starter is in and ready to go, but, while I'm there......

I pulled the PS wheel and fender skirt to more easily get at the starter electrical connections. Since I had such easy access, I pulled one of the plugs on that side and took out a 41-110 Delco. Possibly original (197k miles) but not sure. The gap is right at .04, so maybe not that old? I think I'm going to do wires and plugs in conjunction with this repair. I've read the threads on 41-110 vs 41-162 - I found the 41-110s on Amazon and they're quite a bit cheaper than the 162s. The threads I read here and elsewhere seemed to say either are still fine. Any changes to that line of thinking lately?
 

Dustin Jackson

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@Dave09 Get the 41-162 they are the new part number for 41-110, I've heard most of the 41-110 you find on the market are not legit.

 

Geotrash

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@Dave09 Get the 41-162 they are the new part number for 41-110, I've heard most of the 41-110 you find on the market are not legit.

+1. And buy them either from your local chain auto parts store, or from Rock Auto. That way you can be sure of their lineage. Lots of scammers selling fakes out there on Scamazon and EvilBay.
 
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DaveO9

DaveO9

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New starter is in - starts great and no noise from takeoff or when parked facing uphill. The pinion gear in the starter was definitely the problem. It slides back and forth with no resistance whatsoever. Flex plate looked OK from what I could see.
New plugs and wires done at same time, ended up using 41-162s from RA - thanks all for the input.
 

OR VietVet

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New starter is in - starts great and no noise from takeoff or when parked facing uphill. The pinion gear in the starter was definitely the problem. It slides back and forth with no resistance whatsoever. Flex plate looked OK from what I could see.
New plugs and wires done at same time, ended up using 41-162s from RA - thanks all for the input.
You can go back to your #1 post in thread and above it to the right, you can edit thread and can add to the thread title, SOLVED and members will see that and be more apt to read the thread.
 

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