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Maybe I'm missing something obvious here, but I went to remove the hush cover on the passenger side and there's one screw way back in a blind hole right over the center hump. I could not get that little #%^&* out of there!! How are you guys removing that one?
My driver side air was blowing cold and my passenger-side was blowing he just like the original poster had stated. The actuator shown in the pictures is for the driver side controls not the passenger side controls. I really don't understand how replacing the actuator for him fixed his passenger side blowing hot air? The passenger AC actuator is the one that is behind the dash. This means there is no point in replacing that actuator which is under the hush panel if the driver side air is working.
I finally got it off. I think I used up my next two years worth of cussing. I also lost a short socket somewhere down in the console area. $@% Anyway, I got the actuator out and cleaned the grease out of it per another guys thread. Then replaces, re calibrated and.... nothing. I watched after I turned the truck back on and the gear moved all the way to one side then all the way to the other. I thought I was good, but only hot air on the drivers side. I tried turning both driver and passenger controls from cold to hot and the actuator never moved again.
I guess maybe it's bad even though it moves during recalibration. That's my next move anyway - replace it with a new one. It isn't cheap, but it beats trying to get to the one behind the radio.
** On another note, that other guys thread on fixing the actuator says that he got his from right above the gas pedal on the drivers side. He supposedly has the same truck I do, but I can't see any actuators over the gas pedal.
