oldchev
DIY preferred
I will go with a couple guys here ... stop firing the parts cannon. The front diff was expensive even if it's a used one. Since that change made -0- difference i would say it's not the issue. Unlikely two would have the same defect, but it's possible.
You said it makes the noise under load but diminished when in neutral, moving, however still present. So it's a drive train noise, affected under load. Could be universal joints, transfer case bearings, maybe transmission. I believe you need a shop to help as we're only pointing at this or that right now. You sound like you are interested in diy, so just need a diagnostic evaluation. I don't like dealers, so a trans shop, or auto repair facility will get there. Talk to them in person, tell them what you're trying to accomplish.
You said it makes the noise under load but diminished when in neutral, moving, however still present. So it's a drive train noise, affected under load. Could be universal joints, transfer case bearings, maybe transmission. I believe you need a shop to help as we're only pointing at this or that right now. You sound like you are interested in diy, so just need a diagnostic evaluation. I don't like dealers, so a trans shop, or auto repair facility will get there. Talk to them in person, tell them what you're trying to accomplish.