I installed E-fans on my 2001

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Mattn314

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Did the efan swap on my 01. Used factory 05 fans and harness had the comp tuned to run them. Both fans come on when I start the truck cold. Gets to 205 and sits never hotter but fans never go into high.. if I turn the ac the both kick on high. Is this normal operation for them?
 

Mattn314

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I've had my '02 wired like that as well for 2 years as well without problems, and if the noise of the cycling bothers you all you have to do is turn your blend door selector switch to vent, vent/floor, or floor as long as you don't go past 12 o'clock into floor/defrost or defrost. The cycling at least on my truck only happens on the last 2 selections.
I have a 01 and having issues the fan's come on low as soon as I start up and never goto high and gets to about 195 200.. they come on high when I turn the ac on.. is that how urs works with the swapx
 
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Mattn314

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How-To: Installing 06 E-fans on a 2001

This is a step by step tutorial on how to upgrade any 00-02 Tahoe, Yukon, or Suburban to the 05-06 GMT800 electric cooling fans. This same setup can be used on 03-04 trucks as well, however the only difference is the wiring that connects to the PCM. I will also add that a custom tune from someone like Blackbear Performance(who is a site sponsor by the way) is also needed, because the pins to control the fans in the PCM need to be turned on with the tuning software.

First of all, you need to measure your radiator to see what size it is. Some trucks came with a smaller radiator, (28 inches wide I think) and some have the larger radiator, which is 34 inches wide. The 05-06 Tahoe/Silverado electric fans can only be used if you have the larger radiator. So if you have the smaller one, you need to upgrade your radiator first. If you have the 34 inch radiator, like I do, the fans will bolt right up as if they were made for your truck. The holes for the fan to bolt on are already in the radiator support. It uses the same bolts as the radiator. So if you didn't get the bolts with your new fan, just go grab some radiator bolts off a truck in the junkyard. I got my fans from a 2006 Chevy Silverado in the junkyard. I was also able to pick apart the wiring harness and get that as well. I even got the pin that needs to be added to the PCM harness. So now I have an OEM wiring harness complete with fan relays. This actually clips right onto the side of your underhood fuse panel once you remove the cover. Here is the fans and the harness that I got.
View attachment 116805
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I cleaned up the harness and added some wire loom to it and made it look cleaner, for a cleaner install.
View attachment 116810
You can buy a pre-made harness from Blackbear Performance for a very easy install. Or if you are able to procure the correct pigtails for the fans and the PCM, you can custom make your own harness. Here is a wiring diagram of how the fans are factory wired on the 05-06 GM trucks.
View attachment 116811
If you have an 03-04 truck, then you will wire it exactly like this diagram shows. But on a 99-02, the PCM only has pin 42 available to use. The other trigger wire has to be connected to the AC compressor clutch relay wire. That wire is positive, so by me using an OEM harness, I had to add a relay to that wire to change it to a negative in order to trigger the fan relay pack, which is set up to be triggered by negative signals from the PCM. This extra relay is not needed if you use the pre-made harness from Blackbear. Thier harness is already setup to use a positive trigger from the AC wire. Now onto the wiring. First you want to remove your underhood fuse panel cover. Not just the lid, the entire cover. You will have to unbolt the corner fender brace in order to get it up and off. Now lift up the fuse junction block to get access to the underside. You will need to splice into the dark green AC clutch relay wire. This is the wire you need.
View attachment 116812
This is where you will tie in your relay (or trigger wire if using a Blackbear harness). The relay needs to be wired as follows:
86-Green AC wire
85-Ground
87-Ground
30-Blue trigger wire on OEM fan relay pack

And here is how your relay should look.
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Now take the green wire on your relay and splice it into the factory Green AC wire with solder and heat shrink tubing.
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I grounded the ground wire to this bolt on the fender, right below the fuse block.
View attachment 116819
What relay did u use.. I'm having issues. I used a factory relay 3604
 

bottomline2000

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I have a 01 and having issues the fan's come on low as soon as I start up and never goto high and gets to about 195 200.. they come on high when I turn the ac on.. is that how urs works with the swapx
If you have constant fan on you will need to swap to an 0411 pcm. Had this problem on my tahoe. Some early pcm had an operating system that's not compatible and causes the constant fan on and both fans run on high if the ac is running regardless of engine temp. You will burn up relays in wire harness. I swap an 02 Cadillac Escalade into mine. Worked as expected since then.

Sent from my SM-T387AA using Tapatalk
 

Rocket Man

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If you have constant fan on you will need to swap to an 0411 pcm. Had this problem on my tahoe. Some early pcm had an operating system that's not compatible and causes the constant fan on and both fans run on high if the ac is running regardless of engine temp. You will burn up relays in wire harness. I swap an 02 Cadillac Escalade into mine. Worked as expected since then.

Sent from my SM-T387AA using Tapatalk
Good info, I never heard of this until now.
 

Mattn314

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If you have constant fan on you will need to swap to an 0411 pcm. Had this problem on my tahoe. Some early pcm had an operating system that's not compatible and causes the constant fan on and both fans run on high if the ac is running regardless of engine temp. You will burn up relays in wire harness. I swap an 02 Cadillac Escalade into mine. Worked as expected since then.

Sent from my SM-T387AA using Tapatalk
Tuner actually finally got it. No fans on till 195 or so then both low then 1 high fan with ac
 

Rocket Man

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Wired mine exactly How yours is but I only get low speed fan when it heats up no ac fan activation
Did you have the pin in the ECM turned on either by a tune or a dealer? It has to be activated or it won’t work via the A/C.
 

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