Rocket Man's 02 Denali Build Thread AKA "THE BEAST"

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pwtr02ss

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Any thoughts on that manifold pressure switch? Ever had one go bad? It sucks this year doesn't have a separate TCM so the Tech2 doesn't really have a way to test things like this. The menu for the trans is in Engine Data 2 and it's almost nonexistent.
I have not. I'm sure you can google and see how to test it.
 
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Rocket Man

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I started on the grounds. All I got done in an hour was the battery cable where it connects to the frame near the radiator core support and on the engine block. Neither looked too bad, no visible corrosion and no issues with the cable or logs. I wire brushed everything with a rotary tool and reassembled. The engine block one tried to kill me, I couldn’t reach it with my hand and needed 2’ of extensions to get to the bolt and that was at an angle to the bolt. Which I dropped and took 20 minutes to fish it out. :mad:
It took forever to get that bolt started. Now it’s 90* and the sun is right overhead so I’m on break. Prolly for the rest of the day. Hey at least I started!
 
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Rocket Man

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According to alldatadiy the next ones- 103, 104, 106, 107 are all at the top of the bell housing which I don’t think can be accessed without dropping the rear of the trans down and even then it takes about 4’ of extension to reach the nuts on those studs. Anybody messed with these particular grounds?
 
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Rocket Man

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I was looking to see if I can get to the grounds at the back if the engine from above - not a chance- and discovered the rubber elbow on the vacuum hose that goes to my SC bypass actuator was completely rotted. I wonder if that’s the source if my vacuum leak and is the reason for my P0300 random misfire code I keep getting. @randeez you probably know what this device does, I don’t even know but it is connected to a vacuum line right? And if that hose was disconnected what would that do? I was able to use a length of hose to replace the elbow.
 

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Rocket Man

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Found a wire unplugged and went AHA! Joking, it was the block heater. Must have came unplugged when I replaced the front diff. Then since I was under there, I replaced the steering stabilizer bushings with the new Energy Suspension ones I had bought.
 

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Rocket Man

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Got the trans harness to where I can see it good. It looks perfect, dry as a bone. Cleaned the LH front frame ground location G110. That’s the transfer case ground. It didn’t look corroded.
 

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Cleaned G302, front of fuel tank @ LH frame rail and G403 rear of fuel tank @LH frame rail and inspected G305 & 306 inside cab @ L&R C pillars. Those two were super clean. Cleaned pos & neg battery terminals. Im not really finding anything.
 

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randeez

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I think that just opens when it sees vacuum, cruising, idling etc. With out the vac line to it, it would just be closed at all times. nbd on the s/c side but on the vac side you might get a maf code or something. P0300 I thought was random misfire?
 
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Rocket Man

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I think that just opens when it sees vacuum, cruising, idling etc. With out the vac line to it, it would just be closed at all times. nbd on the s/c side but on the vac side you might get a maf code or something. P0300 I thought was random misfire?
No MAF codes. And yes P0300 is random misfires, I was thinking intake manifold leak, not sure where this plumbs in at so I was grasping straws.
 

89Suburban

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I just spent a couple hours watching Precision Transmission videos on YT and never saw them mention the harness connector or anything about fluid in it
I saw it on there a few weeks ago, let me check my watch history and see if I can find it for you.
 
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Rocket Man

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Thanks. He didn't say much other than look for fluid in the cavity or it can cause all sorts of problems. I'm still debating on replacing the internal harness along with the pressure switch and anything else in there that could be causing my issue, maybe the tcc solenoid IDK. I'm kinda running out of possibilities. I was thinking about how I could check resistance in the wires in the external harness between the trans and the PCM. I was really expecting Justin @BlackBearPerf to have looked at my data log by now and hopefully tell me if the PCM is commanding the shifts. I know when I looked at that cavity on top of the trans through a mirror it did have something black in a corner but it looked like some crud had fallen in and not trans fluid coming through. It's super hard to see in it though, have to hold the mirror just right and then shine a flashlight at the mirror and bounce light into the cavity.
 
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Rocket Man

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I was looking at the main positive wires and was grabbing and pulling on the main positive lead from the alt to the battery. I had installed a megafuse and 1/0 cable in place of the wimpy stock one when I did my Big 3. I noticed one side of that cable where it connects to the megafuse was loose, I could easily twist it back and forth. This might be the issue I was having when I put it into park and was losing power momentarily. The doors unlock right as I do that and that might have caused a momentary surge in power draw and if the alt wasn’t making good contact things might have been momentarily dropping voltage. Regardless, I do know the alt needs to be working good and if it’s hot outside like it has been the fans are running, ac was running and the system is drawing a lot of power. Then hit the door locks and who knows what happens if the alt wire wasn’t making good contact. Im almost tempted to put it all back together and test it, but I’ll leave it for now and continue with troubleshooting. I’ve done all the grounds I can, the only ones left require at least lowering the back the transmission to get to the top of the bellhousing and possibly removing it. If I remember right I have to pull the transfer case to drop the back of the trans and I’m not doing that.
 
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Rocket Man

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Put it all back together and drove it for awhile. Same thing. I’m just going to wait until Blackbear gets back to me after reading my data log. I’m running out of possibilities, might still be the internal harness or something.
 
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BB just got back to me and said the PCM is commanding shifts like it’s supposed to do it looks like it must be the harness. So I’m waiting on Performabuilt to get back to me so I know for sure I’m ordering the right part. I’ll replace the manifold pressure switch too and if there’s anything else like the TCC solenoid I’ll do that while I’m in there. I sent a PM to you @pwtr02ss to borrow that harness tool. Hope it’s not the external harness, I guess I’ll see if the internal one fixes it.
 

pwtr02ss

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BB just got back to me and said the PCM is commanding shifts like it’s supposed to do it looks like it must be the harness. So I’m waiting on Performabuilt to get back to me so I know for sure I’m ordering the right part. I’ll replace the manifold pressure switch too and if there’s anything else like the TCC solenoid I’ll do that while I’m in there. I sent a PM to you @pwtr02ss to borrow that harness tool. Hope it’s not the external harness, I guess I’ll see if the internal one fixes it.
PM returned. I'll send tracking once I have it
 
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Rocket Man

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I’m thinking I’ll be buying HP Tuners and starting to do my own tuning. I just need to know if I can do some slight mods to my existing tunes instead of starting from stock since I’m not ready for that. That way I can look at data myself and command shifts. Frank @Performabuilt says he’d like me to disable the 3-2 shift solenoid since he says it’s not needed with their builds and can cause limp mode. I have wanted to start doing my own tuning, maybe it’s time. I’m out of patience with Justin and his 2 week wait for an answer. They’re ok for getting your tunes but for any technical help like this not so much.
 

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