I have not had 0W20 engine oil in my truck since 544 miles and my truck is a 2025 with a July 15, 2024 engine build date so it is not within the recall window. I currently have 9,000 miles on the truck. Just took a 350 mile trip the other day in 105F weather and ended up with 18.5 MPG driving the truck hard, 80+ at times and having to pass a bunch of sluggish traffic, also included some in town traffic and about 7 minutes of idling to keep the truck cool while the Mrs. ran into a store to pick up some things. I know if I can keep the truck under 60 MPH I can pretty easily hit 20 MPG if the grade is fairly flat. Have even pushed 22.5 MPG on secondary roads at 45-50 MPH without many stops or traffic.
I even run 9 quarts of oil in the crankcase, wait for it ........... all the experts will chime in how the engine crankshaft is hitting the extra oil and causing it to foam up and will cause imminent engine failure, I do not know how to check oil and so many other negative things. Funny how things are just find, no oil leaks, no oil consumption, no problems. Newsflash, all I did was match the oil level that the engine shipped with from the factory. Quite a few open minded people have found the same to be true and are also running 9 quarts during an oil change. This makes the engine dipstick read just slightly above the top hash mark, right where the engine oil was at time of delivery. Have seen the same thing in the 2025 models as well.
I also have a Range Auto Stop/Start and DFM bypass installed on the truck since around 275 miles. I can go in and search and see what the lifetime fuel economy has been on the truck in the ECM with one of my more advanced scan tools and I have around 17.8 MPG lifetime mileage with all in town driving, waiting at stop signs and stop lights, in stop and go traffic and in drive thru lines. So I see nothing wrong with the 0W40 impacting fuel economy and add to this I have the Range Auto Stop/Start and DFM bypass so people would think I should be getting 5 MPG lower fuel economy than advertised. Its mouse nuts different, cannot see people claiming 0W40 is causing enough of a change in performance ofrMPG to even notice.
Hell, I have even installed the NextGen valve body upgrade kit and an aftermarket trans pan that holds 2 1/2 quarts more trans fluid. The NextGen kit boost the transmission line pressure slightly so this probably has slightly negative effect on fuel economy, however, the NextGet transmission valve body upgrade kit makes the truck shift so much better, like it should have from day one.
If you really have something going on, this probably means your engine may be on the way out??