I got the work done to re-gear the truck to 4:56. I also got the main drive-line u-joints replaced. The u-joints were the original ones with 160K on them and were quite loose.
Driving around town, it definitely improves over the 3:42 and gets to 5th and 6th sooner. On the highway at 75 MPH, I was hitting about 2300 RPMs when it reached 6th gear. I have not tried towing with it yet.
One thing that's interesting: while it is in 6th gear, when I let up on the gas, I briefly hear a bit of buzzing from the transmission/transfer case area. It only lasts for a couple of seconds and goes away, and also goes away when I put a little pressure on the gas pedal.
I had not noticed this sound in the past, but maybe its louder now with the tighter driveshaft and new gears? After I let off the gas, I do see the RPM jump down a little, and the sound occurs between me letting up on the gas and when the RPM goes down. There is a like a second or two when this happens
I tried to get a video of it. Not great for sound because my phone was in the cup holder, but you can hear at around :09, :19, :40, :53 and 1:00, 1:07, 1:13 on the video.
gear sound video
Might be normal, but its louder than it used to be. Makes me wonder if I got some worn gears in my transmission, but just speculating. Had not really heard this before the diff gear change, and the sound is not coming from the front or back of the differentials.
Any thoughts?