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I just had this same issue. I went to local junk yard and pulled a complete rear housing assembly with the blend door. I also grabbed an extra blend door for the future. You can go to the local yard and remove a blend door from the rear ac housing assembly. It is easiest to reclaim the freon and remove the housing and undo the metal clips and slide apart.I realize this is about 8 years later lol - but do you remember what the end result was for fixing this? I have the exact same problem. The break even looks the same. Trying to figure out how to fix it.
Yes. Here is a thread I added a couple pics to when I did just that. Post #14.Is it possible to to get the door out and a new one in without taking full assembly apart? I have this same issue but dont have the means to work with any freon.
Thank you! I found this search for a few hours last week. Great info. I'm going to head to the junk yard and see what I can find. I like to take things apart there first to see how hard the task is and practice before messing anything up on mine.Yes. Here is a thread I added a couple pics to when I did just that. Post #14.
Rear HVAC only blows hot air in '05 Tahoe
Our '05 Tahoe, with nice cold air coming through the front vents, has only hot air blowing out of the rear vents when the rear HVAC is turned on. We have had the rear actuator 9.280 0 motor (part # 89018375) replaced by Chevrolet/GMC dealers 4 times in 5 years, most recently in April, 2023...www.tahoeyukonforum.com
Thanks... at least, it is easy to replace that actuator......Its the actuator for the blend door. Think plastic gears skipping.

I haven't had it in my Yukon but had that in a 2012 Impala three times. It would last for about two minutes each time the ignition was on then be fine until the next start up. Constant clicking. A new actuator fixed it. The rear AC actuators in the Yukon are 100x easier then changing in that Impala. Right out in the open.I'm jumping into this thread..... A few day ago, I started to hear a weird sound from the rear A/C... behind the panel....
It sounds like as if, a squirrel is tapping on the inside of the panel ???? ( Best example I can describe)...
The rear A/C works just fine....... But that "tapping sound"....... It's a bit annoying.....
Uh,...... anyone heard that noise??
Thanks... I'll order the actuator......I haven't had it in my Yukon but had that in a 2012 Impala three times. It would last for about two minutes each time the ignition was on then be fine until the next start up. Constant clicking. A new actuator fixed it. The rear AC actuators in the Yukon are 100x easier then changing in that Impala. Right out in the open.