Adding cats to LT headers - need some expert input.

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Charlie207

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I'm close to buying the Speed Engineering LT headers & Y-pipe kit, and want to add catalytic converts to pass emissions, and not stink.

Headers & Y-pipe kit: https://speed-engineering.com/colle...erado-sierra-1-3-4-longtube-headers-2007-2013

There's not a ton of info (as far as I've seen in the last 24 hours of sort-of searching) on the best way to splice in cats., so I figured I'd ask here for how you guys have done it.

I've read that there is a minimum distance from the end of the collector to the face of the cat. substrate, to allow for effective exhaust scavenging. That doesn't seem to leave a ton of room on the driver's side for adding a cat. I see there is a drop-in set of headers w/cats from Stainless Works, but that is too rich for my blood. Their design does offer a basic template to go off of, though.

So far, these are the shortest OBD2-compliant cats. w/O2 bung that I've seen: https://performance-curve.com/3-catalytic-converter-o2-high-flow-for-late-models-federal-emissions/

Thoughts?
 

swathdiver

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If I were adding long tube headers to mine, I would also purchase a catted Y-pipe from that manufacturer. They've already figured all that stuff out and use performance catalysts.

I see why now, that's a huge difference in price compared to Kooks, American Racing, etc.
 
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Charlie207

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If I were adding long tube headers to mine, I would also purchase a catted Y-pipe from that manufacturer. They've already figured all that stuff out and use performance catalysts.

I see why now, that's a huge difference in price compared to Kooks, American Racing, etc.

Yeah, I'm not trying to spend $2000+ dollars worth of exhaust on a car that's worth maybe 8-10k.

I do have a welder friend with a shop to lift the car up, so that's a plus, vs. my normal rolling around on a gravel driveway.
 

swathdiver

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Yeah, I'm not trying to spend $2000+ dollars worth of exhaust on a car that's worth maybe 8-10k.

I do have a welder friend with a shop to lift the car up, so that's a plus, vs. my normal rolling around on a gravel driveway.
It may only have a market value of $8-10K but how much would it cost to replace it?

I'm slowly getting mine ready for more power, going to spend a pretty penny on a 3.5" Y-Pipe and exhaust system, about $3.5k.

How long will those headers last compared with Kooks for example? If they'll last longer than you plan to keep your truck then it makes sense.
 

992dr

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It's been a while, but I have cut down cats for this exact reason. It's easier to adapt them with a little ingenuity.
They started out as 2.5"in/out Magnaflow spun metallic converters, and I cut them down to 3" in/out. It shortens them quite a bit for tight spaces.
Personally, I'd prefer a quality header and a fabricated y-pipe :)
 

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Foggy

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I looked at what Kooks stuff is now $$$$$$$
I really like my Kooks headers and catted Y pipe..
But WOW ! I bought mine before the plandemic and *****omics
They have doubled in price !!
I did the SS headers & Y.. Then had them thermal coated for
longevity . I'm very happy. I've heard horror stories about the
cheaper headers with spark plug access , quality, leaks, etc
 
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Charlie207

Charlie207

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I looked at what Kooks stuff is now $$$$$$$
I really like my Kooks headers and catted Y pipe..
But WOW ! I bought mine before the plandemic and *****omics
They have doubled in price !!
I did the SS headers & Y.. Then had them thermal coated for
longevity . I'm very happy. I've heard horror stories about the
cheaper headers with spark plug access , quality, leaks, etc

I'm probably going to roll the dice with Speed Engineering headers and Y-pipe. There seems to be many more positive experiences than negative.
 

buckwild27

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I live in the land of rust and spent the money on 1 truck for the stainless works system front to back. It holds up.
 
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Charlie207

Charlie207

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I live in the land of rust and spent the money on 1 truck for the stainless works system front to back. It holds up.

If my rig were newer or had less rust potential I'd probably save up, but I estimate 4 years or so before it becomes a full-time job fighting the inevitable rust devils.
 

buckwild27

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Yeah my truck got crashed into in a parked garage so it's done for. But a side note the body of a short box 1967-72 chevy C-10 fits on the tahoe chassis so the exhaust system will live on.
 

buckwild27

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Trey Hardy

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I'm probably going to roll the dice with Speed Engineering headers and Y-pipe. There seems to be many more positive experiences than negative.
I’ve had 4 sets or more on my trucks and haven’t had an issue with them at all.
Also just about every one of my friends has ran them also (atleast 6 off the top of my head) with no issues and my tuner put me onto them and can get them discounted (think my last set was like 275-300$ something.
For the money I’d buy another dozen before I spend 1000$ or more for a different set
 

Trey Hardy

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I'm probably going to roll the dice with Speed Engineering headers and Y-pipe. There seems to be many more positive experiences than negative.
Like said below use quality MLS header gaskets and I put arp stainless bolts in BUT if I had it over again I would’ve gotten the studs for easier installation
 

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