Intake Manifold Gasket - What Else?

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

ShookieJay

Member
Joined
Aug 18, 2022
Posts
53
Reaction score
51
Well, I finally got the dreaded P0300 now that the weather's gotten cold. It's been below freezing the past few days, and when starting cold, it runs rough and the MIL flashes until it gets warm. Looks like it's time for an intake manifold gasket.

I've read that when doing this job, the knock sensors/harness should be replaced as well. Is there anything else I should do while I'm in there? Also any tips would be greatly appreciated. Any special tools required? I'm sure this has already been very well covered on this forum before, so if anyone knows of a good thread, feel free to drop a link. Thanks!

Truck is an 03 Tahoe with the FlexFuel 5.3 btw
 

afpj

Full Access Member
Joined
Sep 16, 2009
Posts
820
Reaction score
389
This talks specifically about the valley pan gasket but it's the same area...

 

B-train

Full Access Member
Joined
Sep 12, 2022
Posts
2,710
Reaction score
4,920
The job is pretty straight forward. I think the only tool that is somewhat special is the fuel line release for the internal coupler. Other than that, just basic metric tools, some pliers, and a couple wrenches should get er done.
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
Well, I finally got the dreaded P0300 now that the weather's gotten cold. It's been below freezing the past few days, and when starting cold, it runs rough and the MIL flashes until it gets warm. Looks like it's time for an intake manifold gasket.

I've read that when doing this job, the knock sensors/harness should be replaced as well. Is there anything else I should do while I'm in there? Also any tips would be greatly appreciated. Any special tools required? I'm sure this has already been very well covered on this forum before, so if anyone knows of a good thread, feel free to drop a link. Thanks!

Truck is an 03 Tahoe with the FlexFuel 5.3 btw
oil pressure sensor, with the intake off it is much easier to do you might still need the special socket to get it out though. not 100% sure
apparently a lot of people have a hard doing it I just bought the socket and had it out and new one back in nothing flat maybe 3 minutes?
 
OP
OP
ShookieJay

ShookieJay

Member
Joined
Aug 18, 2022
Posts
53
Reaction score
51
oil pressure sensor, with the intake off it is much easier to do you might still need the special socket to get it out though. not 100% sure
apparently a lot of people have a hard doing it I just bought the socket and had it out and new one back in nothing flat maybe 3 minutes?
Good to know, I'll add it to the list.
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
Well, I finally got the dreaded P0300 now that the weather's gotten cold. It's been below freezing the past few days, and when starting cold, it runs rough and the MIL flashes until it gets warm. Looks like it's time for an intake manifold gasket.

I've read that when doing this job, the knock sensors/harness should be replaced as well. Is there anything else I should do while I'm in there? Also any tips would be greatly appreciated. Any special tools required? I'm sure this has already been very well covered on this forum before, so if anyone knows of a good thread, feel free to drop a link. Thanks!

Truck is an 03 Tahoe with the FlexFuel 5.3 btw
I would highly recommend getting the the fel-pro metalized gasket set, can't go wrong with them perfect fit and function.
 
OP
OP
ShookieJay

ShookieJay

Member
Joined
Aug 18, 2022
Posts
53
Reaction score
51
Any thoughts on the Dorman knock sensor harness? I'll be using ACDelco sensors but the GM harness is double the price of the Dorman...
 

B-train

Full Access Member
Joined
Sep 12, 2022
Posts
2,710
Reaction score
4,920
I've learned the hard way that going cheap on electrical items doesn't pay if you plan to keep it. Pay for genuine GM and save yourself the headache. How much is saved if you get to do the job twice.....run for parts twice.......fight for warranty, etc.
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
I think for the wire harness the dorman would be fine, the only reason the harness is recommended to be replaced is due to the contacts getting rusty over time and exposure to water like the sensors
 
OP
OP
ShookieJay

ShookieJay

Member
Joined
Aug 18, 2022
Posts
53
Reaction score
51
I've learned the hard way that going cheap on electrical items doesn't pay if you plan to keep it. Pay for genuine GM and save yourself the headache. How much is saved if you get to do the job twice.....run for parts twice.......fight for warranty, etc.
You've got a point. I definitely don't want to pull the manifold more than once if I can help it, which is why I'm doing the sensors now.
 

Forum statistics

Threads
138,040
Posts
1,997,669
Members
102,976
Latest member
Capybarbro
Back
Top