Catalytic converter replacement

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

mijohnst

Full Access Member
Joined
Dec 16, 2019
Posts
268
Reaction score
297
My wife drives a 2015 Escalade ESV with the 6.0 and about a month ago the stupid engine light popped on which is coding that one of the catalytic converters is bad. I've tried clearing the code (which it would not let me do) and mixing some lacquer thinner with the gas. That didn't work, so I'm guessing that it really is bad. Recently, we had the car to the dealership for some warranty work and I asked the service person what it would cost to have it replaced. She said it would be $4990 plus tax. Good Grief...

So, I guess my options are to find a garage to do it cheaper or do it myself. I've replaced the catalytic converters on a 2005 Tahoe and it doesn't seem too bad after getting all the bolts and nuts off without breaking them. Anything I should worry about on the 6.0 engine? Disconnect the O2 sensors, unbolt from the exhaust manifolds and muffler and possibly remove the transmission cross member? Also, would RockAuto or Summit be a good place to buy them from?

I appreciate the help!
 

iamdub

Full Access Member
Joined
Apr 23, 2016
Posts
20,821
Reaction score
45,013
Location
Li'l Weezyana
My wife drives a 2015 Escalade ESV with the 6.0 and about a month ago the stupid engine light popped on which is coding that one of the catalytic converters is bad.

The engine light popping on could mean a plethora of other things. Or do you mean you had it scanned and the code was related to the catalyst system? If so, what was the code(s)?


I've tried clearing the code (which it would not let me do) and mixing some lacquer thinner with the gas. That didn't work, so I'm guessing that it really is bad. Recently, we had the car to the dealership for some warranty work and I asked the service person what it would cost to have it replaced. She said it would be $4990 plus tax. Good Grief...

So, I guess my options are to find a garage to do it cheaper or do it myself. I've replaced the catalytic converters on a 2005 Tahoe and it doesn't seem too bad after getting all the bolts and nuts off without breaking them. Anything I should worry about on the 6.0 engine? Disconnect the O2 sensors, unbolt from the exhaust manifolds and muffler and possibly remove the transmission cross member? Also, would RockAuto or Summit be a good place to buy them from?

I appreciate the help!

If the problem is indeed failed cats, I'd first look into any possible reasons why they failed. With an engine operating as it should, they should last a really long time, ideally, the life of the vehicle. Also, be aware that this vehicle has a 6.2 so you're not searching for cats for an engine that doesn't exist. Aside from that, I'd imagine they'd be just like any other late model GM SUV where they're built into the Y-pipe assembly and you replace that as a whole. I'd advise against aftermarket cats, both "universal/weld-in" and full Y-pipe assemblies. They tend to be much less effective than OEM cats. To cut costs, you could get the cheaper aftermarket ones and have the downstream ("rear") O2 sensors disabled in a tune.
 

swathdiver

Full Access Member
Joined
May 18, 2017
Posts
21,317
Reaction score
30,312
Location
Treasure Coast, Florida
Are you getting a P0420 or P0430 code(s)? Check first for leaks around the exhaust manifolds and the connection between the manifolds and Y-Pipe. That can allow air into the system and give false readings triggering the code. Other than that, a P0430 means nothing other than the cat has gone bad. Usually, some type of AFM failure causes it.

Don't use cheap Chicom cats, they won't last a year. Use GM OE or Walker or Magnaflow. I recommend the former and latter and have had Magnaflow cats and y-pipe on my truck now for 4 years and 50k trouble free miles. Current prices are coming back down from space, I think you got a space estimate, they are not that expensive online. Last guy I looked them up for last week, $1000 to $1500 give or take a few hundred.
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
My wife drives a 2015 Escalade ESV with the 6.0 and about a month ago the stupid engine light popped on which is coding that one of the catalytic converters is bad. I've tried clearing the code (which it would not let me do) and mixing some lacquer thinner with the gas. That didn't work, so I'm guessing that it really is bad. Recently, we had the car to the dealership for some warranty work and I asked the service person what it would cost to have it replaced. She said it would be $4990 plus tax. Good Grief...

So, I guess my options are to find a garage to do it cheaper or do it myself. I've replaced the catalytic converters on a 2005 Tahoe and it doesn't seem too bad after getting all the bolts and nuts off without breaking them. Anything I should worry about on the 6.0 engine? Disconnect the O2 sensors, unbolt from the exhaust manifolds and muffler and possibly remove the transmission cross member? Also, would RockAuto or Summit be a good place to buy them from?

I appreciate the help!
cat prices have risen since covid, but it may still be cheaper to get the cat alone, if you do not have to have a carb complaint and only need a federal then they are even cheaper
check the magna flow website it will ask for a number that is under hood near the airbox to confirm the cat type needed.
then all you need to do is have a muffler shop cut out the old one and weld in the new one, usually getting one from the muffler shop is cheaper anyway all around.
as mentioned above "sometimes" it's the 02 sensor but that's a $50+ roll of the dice
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
The engine light popping on could mean a plethora of other things. Or do you mean you had it scanned and the code was related to the catalyst system? If so, what was the code(s)?




If the problem is indeed failed cats, I'd first look into any possible reasons why they failed. With an engine operating as it should, they should last a really long time, ideally, the life of the vehicle. Also, be aware that this vehicle has a 6.2 so you're not searching for cats for an engine that doesn't exist. Aside from that, I'd imagine they'd be just like any other late model GM SUV where they're built into the Y-pipe assembly and you replace that as a whole. I'd advise against aftermarket cats, both "universal/weld-in" and full Y-pipe assemblies. They tend to be much less effective than OEM cats. To cut costs, you could get the cheaper aftermarket ones and have the downstream ("rear") O2 sensors disabled in a tune.
really depends on where he lives, in Cali that won't fly at all they get under the vehicle and visually check and now they check the "tune" also
 

iamdub

Full Access Member
Joined
Apr 23, 2016
Posts
20,821
Reaction score
45,013
Location
Li'l Weezyana
really depends on where he lives, in Cali that won't fly at all they get under the vehicle and visually check and now they check the "tune" also

Cali's always gotta spoil the party. I get checking the tune, but what about the cats- do they have to be OEM?
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
Cali's always gotta spoil the party. I get checking the tune, but what about the cats- do they have to be OEM?
they just have to be carb compliant, which means the manufacture went thru the process of having them certified with the state which from all appearances does not seem to be a big deal but many do not take the time to do it I don't know what fee's are involved I have seen the application paperwork looks pretty straightforward, the only issue I see is it has to be done for each variety of vehicle, year make and model, etc
 

iamdub

Full Access Member
Joined
Apr 23, 2016
Posts
20,821
Reaction score
45,013
Location
Li'l Weezyana
they just have to be carb compliant, which means the manufacture went thru the process of having them certified with the state which from all appearances does not seem to be a big deal but many do not take the time to do it I don't know what fee's are involved I have seen the application paperwork looks pretty straightforward, the only issue I see is it has to be done for each variety of vehicle, year make and model, etc

Do this and dare them to offend you.

EA4DE864-61A9-4C4F-94C4-78EA2B8C949B.jpg
 

THarber

Full Access Member
Joined
Jun 4, 2021
Posts
307
Reaction score
284
As others have stated there are other things to check first. Manifold leaks, exhaust leaks, maybe even a bad O2 sensor. Replacing the cat would be last on the list.
 

Jeff_

Full Access Member
Joined
Jan 9, 2021
Posts
350
Reaction score
467
Location
Scottsdale, AZ & N. Idaho
OP, if you live in California, then buy the cat and have a muffler shop install it. Maybe try a pick-the-part type place first too?
If you live outside of California, just get some magnaflow cat or whatever and call it a day.
Or, if outside California, have it tuned out, like the check engine light can be cleared - plenty of high performance vehicles out there without cats, or so I've heard.
 

Rocket Man

Mark
Supporting Member
Joined
Dec 25, 2014
Posts
26,679
Reaction score
52,954
Location
Oregon
- plenty of high performance vehicles out there without cats, or so I've heard.
In my city about 1/4 of the vehicles on the road as well as 75% of the Pruises don’t have cats thanks to the cordless cut-off saws that have become so popular and the fact there’s precious metals inside. :D
 

Plato442

TYF Newbie
Joined
Sep 3, 2021
Posts
14
Reaction score
13
I use flowmaster cats. Had to replace one in the 03 Yukon Denali and have since cammed & tuned it and it’s the cat is still working great after 40k miles. i had a broken 3rd cat on my wife’s 11 Sierra Denali, didn’t know it until I removed and already started replacing the RT/LF cats. So removed downstream 3rd cat and replaced the other two, it would start randomly throwing a 430 code so I added an o2 sensor extension and no more code. Ugliest welds I’ve ever made, but everything is running great!
 

Attachments

  • A50DD12A-5410-46DC-A50D-E6ADC0EAA8E2.jpeg
    A50DD12A-5410-46DC-A50D-E6ADC0EAA8E2.jpeg
    539.4 KB · Views: 52
  • B8856912-EE62-48F2-8F04-35C5DCE4C7D2.jpeg
    B8856912-EE62-48F2-8F04-35C5DCE4C7D2.jpeg
    627.4 KB · Views: 45
Last edited:

2006Tahoe2WD

Full Access Member
Joined
May 24, 2015
Posts
545
Reaction score
366
Location
Silicon Valley
There should be a CARB code stamped on the CAT. That's what they used to do. And keep all your paperwork for when you bought it.
 

Doubeleive

Wes
Supporting Member
Joined
Nov 7, 2017
Posts
30,698
Reaction score
48,335
Location
Stockton, Ca.
OP, if you live in California, then buy the cat and have a muffler shop install it. Maybe try a pick-the-part type place first too?
If you live outside of California, just get some magnaflow cat or whatever and call it a day.
Or, if outside California, have it tuned out, like the check engine light can be cleared - plenty of high performance vehicles out there without cats, or so I've heard.
definitely cannot buy a used cat in California (to re-use) no shop will weld a used one on for your either because they could loose there business license, I don't think you can anywhere (legally) but could be wrong
 

Forum statistics

Threads
138,040
Posts
1,997,679
Members
102,976
Latest member
Capybarbro
Back
Top