Auto Air Ride Compressor Repair

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Smokymance

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I know few people have had "check suspension system" codes and their rear shocks dont air up anymore. This happened to my 2008 Yukon Denali with auto ride rear suspension.

It has Tonys Belltech kit with the 2/4 drop on it. I installed the kit about exactly one year ago (I remember cause it was cinco De Mayo last year, if you get the relation, lol).

About a month or two ago it started giving me an error code "check suspension system" and it wouldn't air up. Rear shocks were soft with no air at all. The rear started sagging and id hear some rubbing around some sharper turns. Scanned the codes with the BCM scanner and it gave me C0660 Exhaust valve circuit fault.

After some research on All Data and my engineer friend at GM, we figured out that a possible cause could be what some people were stating as " a white wire was rubbing against the frame and corroded". Figured this might be the scenario as it would randomly work once in a while. By looking under the truck it wasnt obvious where this white wire was, but after removing the compressor, it was pretty obvious. Here are some pics i took


You could tell truck had the rear down a bit. measured Driver 34.5 and pass 34.25 on the rear.
IMG_0276_zps03e04917.jpg



On the pass side behind rear wheel the compressor hides...we noticed that the bushings were pretty loose and worn out...still have to replace or come up with something sturdier.
http://www.youtube.com/watch?v=e3A-LOYgtik

Here is the compressor removed, and you can see the white wire exposed and corroded...it literally was about 1/2 of corrosion under the wire coating.
IMG_0278_zps596a0563.jpg


IMG_0277_zpsf9b29034.jpg



We opened the little assembly to the right...it was sealed and had an oring at the bottom...not sure what this does, but we were careful not to damage anything.
IMG_0280_zps4800f7eb.jpg



..and the wires ran inside...
IMG_0282_zps5548d609.jpg



We basically just extended the wire, sottered, resealed with rtv and put it back together.
IMG_0283_zpsccc7a4f4.jpg


IMG_0284_zpsea1795f1.jpg



Put everything back together with more protection around the wiring so it doesnt rub again.
IMG_0285_zps9b11e4e6.jpg


Started it and aired right up. Stance with air up: 35.5 and 35.25 on rear fender heights
IMG_0286_zps3bf5653c.jpg



Hope this saves someone some money on a new compressor if its just a tiny wire corroded. :rockit:

Id like to thank my friend Don for all the help, Mike for the scan codes and Tony for all the quick replies.
 

NORCAL SS

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glad you got it fixed something new all the time goes wrong right lol.

Sidenote looks a lot better lower in the rear. Cut the bracket off and do it lol
 
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Smokymance

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LOL It rode like crap tho at the lower stance...what bracket are you talking about?
 

NORCAL SS

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yes because your bracket is still there. Cut the rear bumpstop bracket off the truck add the shorter bumpstops and endlinks and you will be good. This is the same set up I have in my escalade and my 67 year old mom driving on a trip 2 weeks ago had no problem with the ride. HOnestly all the guys that have been in my escalade have commented how good it rides. Mine does ride a little stiffer since I have the spohn bars and the front/rear swaybars but its nothing bad at all.

305 35 24 im at 34.5 from ground to fenderlip in rear. Trucks ive done on autoride at 34.5 and bumpstop brackets still in there its not enough travel.
 
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Smokymance

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Will look into that...

At the 35.5 setup as i have in my last pic, it rides good, only complaint i have is when i had full load of five people in the car and a friend in the third row seating...he was bouncing too much in the third row...what would cause that?
 

NORCAL SS

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Cut the bracket off the frame in the rear and add the djm links/shorter bumpstops and call it good.
 

07whitehoe

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Have you had anymore service suspension lights since. I know it has been a bit but just seeing if that was the end of it. Thanks for the info.
 
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Smokymance

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Have you had anymore service suspension lights since. I know it has been a bit but just seeing if that was the end of it. Thanks for the info.

No check suspension codes since at all. Don't know if my compressor is old or whatnot as it seems lil loud but it works perfect.
 
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Smokymance

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I think this compressor is getting louder and louder as time goes on...anyone have this issue as well?? its not just a background noise anymore like it used to be, anyone that is in the car when it airs up asks what the hell is that...
 

OHSIXX

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I think this compressor is getting louder and louder as time goes on...anyone have this issue as well?? its not just a background noise anymore like it used to be, anyone that is in the car when it airs up asks what the hell is that...

Mine was like that from the day I bought it--its just wearing out. I had a leaky shock which caused mine to run alot and who knows if the previous owner even knew about it. I changed out my shocks and compressor from Arnott and could barely hear it kick in. Mine lasted a year and a half and croaked prematurely. Had a faultly exhaust valve as well. Arnott stepped up and gave me a discount on a replacement. But even before it died....it was still quiet.
 
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Smokymance

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HMM interesting..

Mine pumps fine, but its definitely loud loud...ill post video of it...friends tbss is like 4 times quieter...
 

OHSIXX

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HMM interesting..

Mine pumps fine, but its definitely loud loud...ill post video of it...friends tbss is like 4 times quieter...

I also replaced mine because it was too embarrasssing when you get strange looks from people wondering what the hell is that noise? And you can hear yours over that blower......must be loud lol
 

OHSIXX

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OH YEAH I CAN HEAR IT...CHECK THIS VIDEO OUT THAT I JUST THIS MORNING...

http://www.youtube.com/watch?v=Ysfd1G6FRmQ

Yep she is pretty loud. Did you stick you head under there and see if the 3 rubber isolator with the screws are torn/ripped? Just wanted to make sure it wasn't the compressor vibrating on the frame mount. You might have to remove the rubber cover to see if they are...

Changing it is easy and it comes with new rubber isolators as well. Mine sounded exactly like yours-it was nice when it would kick in at the drive thru and the workers would have this WTF look on their face(s).....
 
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Smokymance

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J,

I had to take off this compressor to repair a worn out wire like i posted on my old thread...it was a service bulletin that mentioned to replace the comp since the wire corrodes...well i just repaired it...lol

Air Comp Repair

When i took it off, it was sorta hard, but i took off those three hex screws as you mentioned...the bushings were shot so i replaced them with some soft 40 durometer tube that i had here at work (i work with isolators, bushings etc for NVH at work so that was kinda easy)...now its snug against the bracket that holds it on the frame again...i do believe i did make it a little too stiff against the bracket since i do feel the vibrations get transferred thru the body a bit more...but at least the whole compressor doesnt have 1/4in play on it when going over bumps...

Noise hasnt gotten any better or worse tho....so ill have to replace it or something...still works tho...just loud
 

OHSIXX

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Yeah I read your repair and looked into that when my I had my last 'SERVICE RIDE CONTROL' adventure. That must be nice to have those things at your disposal ;) It just sounds like it is showing its age and needs to be replaced down the road. In my job...as our power supplies age they get louder and louder as well until we replace them. As long as it doesn't bother you-put it on the future to-do list...

:Handshake:
 
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Smokymance

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Well its been another year and compressor still same loud, but running strong! i think i should look into a new one soon!
 

builds4christ

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I know few people have had "check suspension system" codes and their rear shocks dont air up anymore. This happened to my 2008 Yukon Denali with auto ride rear suspension.

It has Tonys Belltech kit with the 2/4 drop on it. I installed the kit about exactly one year ago (I remember cause it was cinco De Mayo last year, if you get the relation, lol).

About a month or two ago it started giving me an error code "check suspension system" and it wouldn't air up. Rear shocks were soft with no air at all. The rear started sagging and id hear some rubbing around some sharper turns. Scanned the codes with the BCM scanner and it gave me C0660 Exhaust valve circuit fault.

After some research on All Data and my engineer friend at GM, we figured out that a possible cause could be what some people were stating as " a white wire was rubbing against the frame and corroded". Figured this might be the scenario as it would randomly work once in a while. By looking under the truck it wasnt obvious where this white wire was, but after removing the compressor, it was pretty obvious. Here are some pics i took


You could tell truck had the rear down a bit. measured Driver 34.5 and pass 34.25 on the rear.
View attachment 145270


On the pass side behind rear wheel the compressor hides...we noticed that the bushings were pretty loose and worn out...still have to replace or come up with something sturdier.

Here is the compressor removed, and you can see the white wire exposed and corroded...it literally was about 1/2 of corrosion under the wire coating.
View attachment 145271

View attachment 145272


We opened the little assembly to the right...it was sealed and had an oring at the bottom...not sure what this does, but we were careful not to damage anything.
View attachment 145273


..and the wires ran inside...
View attachment 145274


We basically just extended the wire, sottered, resealed with rtv and put it back together.
View attachment 145275

View attachment 145276


Put everything back together with more protection around the wiring so it doesnt rub again.
View attachment 145277

Started it and aired right up. Stance with air up: 35.5 and 35.25 on rear fender heights
View attachment 145278


Hope this saves someone some money on a new compressor if its just a tiny wire corroded. :rockit:

Id like to thank my friend Don for all the help, Mike for the scan codes and Tony for all the quick replies.
Dude, thanks so much for this. It's people like you that make forums meaningful and a blessing to others. God bless brother!
 

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