Project: TYC Conversion

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Johnny Racer

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Well after my day started really ******, mostly do to me leaving my dome lights on for 10 hours over night and coming out this morning the warm up the Mighty Yuk before work and finding that my battery was totally drained, a pleasant surprise was at my door when I got home from the office. My newly purchased TYC headlights and Silverstar headlight bulbs. So after getting the Mighty Yuk's depleted battery on a charger I figured, "why not install them?" So I did... it went something like this.

The install itself would have been a breeze actually if I had just gone with my instinct and taking the grill off but of course, I knew a better way. I figured since my headlight brackets were fine that I would take the new headlight housing and just pop it in place of where the old one was using the old mounting brackets. The drivers side is where I started and it went pretty smooth with very minor tweaking to get it into the OEM bracket. Tightened it in place and viola! Done. Then to the passenger side... Got the outside stud out with no issues. The inside one on the other hand had its own ideas on how it was going to happen. It did not want to leave the truck and fought with me for a good 10 minutes. What was happening was that stud was just turning and wouldn't budge. Turns out upon further investigation, the threaded bushing inside the OEM headlight housing was seized in there pretty darn good and was just spinning around with the stud. Scratching head I made the decision to just remove the grill... no other option really at this point. Can't ride around with one brand-e-new headlight and bulb assembly and one factory relic. So, removed the 5 bolts holding the grill in place and carefully unsnapped the lower portion for the filler panel. Grill removal a success. This made things a lot clearer and after seeing how simple this would have been from the start, wish I had done this from the get go. So now I make the decision to remove the entire headlight assembly with the 4 bolts holding it in place and replace it with the entire TYC assembly. BAM! Done in like 5 minutes easy right? So easy I decided to do the same to the drivers side since the grill was off. 5 minutes later... they were done. I installed the new Silverstar bulbs and reconnected all the wiring. I placed the grill back in its home and proceeded to tweak the housings til I got the correct looking alignment. At first it looked like a Chinese version of the C/K series trucks with my initial fitment but after a couple of minutes and some fine adjusting... they were where I wanted them. Re-installed my grill and parking light lenses carefully, bolted it all back together and its a success!!!

I have to say, these things look DAYYYYYYYYYYYYYYYYUM good. So much so what I feared would happen has. I have now ordered my TYC replacement parking light lenses. LOL Shoulda seen that coming and just got em from the start but oh well. the quality of the TYC headlights are really really nice from what I can tell and after some patience, the fitment is really spot on. The install would have been a breeze if I started by removing the grill so for all those looking to take the easy way out, just do it the right way from the start. All in all... I am very happy I went this route and the install even with my debacle, only took me about an hour from start to finish.

Not sure about the Silverstars as of yet... they are certainly brighter which is what I wanted but I have a couple of things I am not certain of. First off for those guys running them, do they leave a "dark area" just forward of the bumper for you? The light pattern starts further out then my old stock ones did and I am not sure if that is the fact that they are not aligned correctly or just the nature of this bulb. Also when I pulled back into my drive way with them on, there appears to be almost a blueish "circle" dead center of my truck now where the projected onto my white garage door. Is that normal or am I having acid flash backs? LOL.

Anyways... here are some pics of the headlights, when I get the parking lights and might even get the taillights too, I will take better pics and when the Might Yuk is washed and presentable.

0328111901b.jpg


jpegreencoded.jpg
 

07Burb

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Look good! :waytogo: will look even better when the parking lights are replaced too :)
 

99Yuk

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When I did mine, I took my grill off too. I had to change out the entire black housing as well because the old ones were too crusty and broke and spun on itself. I guess that's common on trucks over a decade old. Ha.

Currently I run the silverstars in my high beams, and I don't notice any spots in the beam spread, but then again, I run a six high mod. IMO, they are the brightest stock bulbs you can buy without going to HIDs.


Congrats on the upgrade!
 
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Johnny Racer

Johnny Racer

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Thanks for the comments. The only problem I am having now... is finding the correct part number for the parking lights. It appears that there are multiple part numbers for the parking lights and not sure why.

Here is what I got that I think are the right ones:

TYC-12-5027-01 passenger side
TYC-12-1540-01 drivers side

Maybe someone can chime in here... just want to make sure I order the right ones.
 

99Yuk

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If it helps, my complete set were part# 82-5191-01. That PN was for the pair of bumper lights. I think the thing that nobody talks about is the color of the trim ring around the lens. Try to pick out a trim ring color that matches your truck. Although I think I've only ever seen black or chrome.



picture.jpg

picture.jpg


When you get your clear bumper lens, consider dropping in some LED bulbs. I got four of these bulbs from Hong Kong delivered for $20.
picture.jpg


Here's what they look like with old amber bulbs;
picture.jpg


Here's what they look like with the LED bulbs;
picture.jpg



Hope that helps ya!
 
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Johnny Racer

Johnny Racer

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Thanks a ton... just ordered em up. Not so sure about the led parking lights... I am a fan of the regular amber bulbs to tell ya the truth. Not sure why but its just me I guess. LOL. Hope to have these by Friday so I can have em in before the weekend. Looking forward to it... next up will be the taillights. Shoulda just done it now but mahhhhh. It can wait till later on. I really gotta get my tires, shocks, alignment, pitman arm, and left outer tie rod done first. LOL.
 

raptorforme93

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Me likey the LED parking lights... I will definitely have to get me some of those :D I like to drive around with just my parking lights on sometimes and these would look sweet.er. Haha. And I did the same thing that you did Johhny. Lol. I tried to do it without taking off the grille and that ended up being a biggg waste of time. It will make it a lot easier to install the TYC lights when I get them though. And thank you for the part # 99Yuk. That will make it very easy to find the kit!
 

07Burb

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That 99Yuk sure is a heck of a nice guy, aint he??? :D
 
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Johnny Racer

Johnny Racer

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Well... my parking light lenses will be on my door step when I get home today from the office so those will be going in tonight. Woot!
 

07Burb

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:rocking: Looking forward to seeing pics :)
 

the big blue bus

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ah thats why. i got the elegante ones or w.e. not really a good pic and thats my first set that leaked and when hoe was stock
 

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Johnny Racer

Johnny Racer

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Ah... I see the difference now. I really wanted more of a stock look. Everything else on this thing is so I was keeping with that theme. I still cant believe what a huge difference these lenses made compared to my OEM ones.

Got the parking lights in within like 10 minutes but it was too dark out to snap a photo. I will try and get them over the weekend and also, a comparison pic to my OEM ones. What a difference!!!
 

07Burb

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Awesome! Probably looks new again :)
 

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