Passenger door adjustment

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Matahoe

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I'm looking for a simple proceedure to adjust my passenger door. The latch side of the door is down about 1/2 inch from the striker on the body side door pillar. If I slam the door closed it latches but not exact. It takes some force to close the door. I lifted up on the latch end of the door and it has a small amount of play. Im going to check Alldata but wanted to see if there were some thoughts of wisdom first. Thanks.
 

Blue 04 Z71

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Did you replace the hinge bushings on the door? I had a similar problem but it was only 1/8 or so out. I put new bushings and pins in and it cleared up the problem.
 
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Matahoe

Matahoe

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No ive never replaced the bushings. I assumed the body shop did that since it's a new door. Even if I were to put new bushings in I can only lift up on the door maybe 1/8 inch. That's not nearly enough slack to fix the alignment with new bushings. It seems more likely that all i need to do is just adjust the door. I'll check the manual and let you know what I find.
 

CTown LTZ

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Wow, a half inch is a lot, especially if a body shop just replaced it. How are the gaps along the body panels when closed? Is it possible that just the latch/hook on the door needs to be adjustedm

Why not take it back to the body shop and let them deal with it?

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Blue 04 Z71

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No ive never replaced the bushings. I assumed the body shop did that since it's a new door. Even if I were to put new bushings in I can only lift up on the door maybe 1/8 inch. That's not nearly enough slack to fix the alignment with new bushings. It seems more likely that all i need to do is just adjust the door. I'll check the manual and let you know what I find.

If it's a new door it's bent. A new door should not be 1/2 out. Need be put a block of wood and use a floor jack to bend the hinges on the door back. It's been done on the OBS style trucks because of the non adjustable hinges.
 

PG01

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Does it line up when you can close it? You can adjust the striker slightly, i did on my ‘01 but it sounds more like something isn’t right on hinge side like @CTown LTZ said 1/2 is alot and i would bring it back to body shop who hung the door
 
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Matahoe

Matahoe

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If I remove the striker then the door just touches the rear door near the top. I'll take before and after pictures.

If I take it back to the body shop they will just mess something else up. I'll go there if all else fails.
 
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Matahoe

Matahoe

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Looked at the door again. I measured 1/4 sag. So the hinges need new pins and bushings for sure. But the price for two bushing kits is around $80...arhg!
 

CTown LTZ

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When the door is open fully, if you lift up on the outside edge, is there that much play/slop in the door?

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Matahoe

Matahoe

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When the door is open fully, if you lift up on the outside edge, is there that much play/slop in the door?

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Yes. It's 1/4 inch of play. If i bring the door up close without latching it i can see that it would touch the rear door.

I'll post a picture.
 

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