how to make your AC blow harder and cooler.

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2drhoeon4s

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*****VIDEO*****
[yt]ZVjGQsoq9BU[/yt]
Saw this on Full size chevy and thought I would do it on my truck.

Very easy to do, took me about 30 minutes.

Disclaimer: I am not responsible for anything you do to your vehicle. This is simply a helpful guideline.

This applies to all 88-99 GM.. The writeup is on a 99 tahoe 2wd 4dr. The older dash is a bit different so removal of the glovebox and blower motor might be different.

Tools you will need:

1. washcloths
2. Bowl of water
3. toothbrush
4. garden hose with spray nozzle
5. purple power cleaner (dont use high strength degreaser or you will never get the smell out.
6. Gloves
7. 9/32 socket and extension
8. Patience
9. Air Freshener (optional)


285272_10150717937660576_820710575_19573552_6445503_n.jpg


269768_10150717940500576_820710575_19573594_1638825_n.jpg

Ok here is how it goes

step 1.

FIGURE 1
268059_10150717936400576_820710575_19573537_6073102_n.jpg


open your glovebox and remove it. once it is open you simply squeeze the sides in towards eachother until the tab in figure 2 clears the side.

FIGURE 2
284417_10150717936530576_820710575_19573538_1155750_n.jpg


Once the glovebox is removed, it should look like this..

FIGURE 3
283215_10150717936795576_820710575_19573543_814518_n.jpg


Step 2.
Locate the blower motor.. It is to the right side of the opening, near the kick panel. It is round. (FIGURE 4)

FIGURE 4
285470_10150717937100576_820710575_19573547_839967_n.jpg


Step 3.
Remove the 2 wires that power the blower motor.(FIGURE 5) one will be purple with a white clip and one will be black. Remember which wire goes to which terminal.

FIGURE 5
284684_10150717936990576_820710575_19573545_5905039_n.jpg


Step 4.
Once the wires are removed, proceed to remove the blower motor cover. It is simple to remove and slides right out. (FIGURE 6)

FIGURE 6
282573_10150717937330576_820710575_19573550_140777_n.jpg


Step 5.
Take your 9/32 socket and extension and remove the 5 screws holding the blower motor in. Take your time, the top 2 screws are the hardest. There is also a screw holding a ground tab onto the motor. No need to remove it.

FIGURE 7
284829_10150717937835576_820710575_19573554_4436754_n.jpg


Step 6.

Once all the screws are removed, proceed to pull the blower motor out. It is not that difficult, but it will require a bit of persuasion. it seems to get snagged on the brace that runs across the backside of the dash. (FIGURE 8, 9, and 10)

FIGURE 8
283266_10150717938555576_820710575_19573564_3543610_n.jpg


FIGURE 9
268939_10150717938715576_820710575_19573567_2200653_n.jpg


FIGURE 10
267530_10150717938875576_820710575_19573571_2292458_n.jpg


Step 7.
once the motor is removed, locate the coil to the upper left side of the opening inside the blower motor housing. (FIGURE 11, 12)

FIGURE 11
281885_10150717939045576_820710575_19573574_7376484_n.jpg


FIGURE 12
285532_10150717939685576_820710575_19573583_2674245_n.jpg


This is what my coil looked like when I opened it up.

FIGURE 13
284414_10150717940240576_820710575_19573590_905969_n.jpg


Step 8.
Place a washcloth below the coil housing on your floorboard. It will catch and dripping that comes out of the housing.

Step 9.
Put on your gloves!! Then reach your hand into the opening and feel around for leaves or any other large debris that are lodged in the housing. Mine were all across the bottom and back side. Remove as much as possible with your hands. ( it is best to have small hands or let the wife do this, as I found it is hard to get my hand in the right position to pick up stuff. a small flathead screwdriver helped loosen the debris attached to the wall of the housing.

This is what I removed from mine.


FIGURE 14
268129_10150717940695576_820710575_19573599_7321866_n.jpg


Step 10.
Once the large debris is clear, spray your cleaner (purple power or simple green) up onto the coil heavily and let it soak in for a few minutes.

Step 11.
Take your bowl of water and a toothbrush and reach into the housing and scrub the coils. it helped me to cut the toothbrush into a smaller handle to reach all areas. Once again it helps to have small hands. Rinse the brush every few seconds of scrubbing in the bowl of water.

Step 12.
Take your garden hose and set the nozzle on either Jet or center spray.
aim it up into the housing and lightly spray your coils to rinse them off.. You can spray them heavily, but it is best to start off light until you get comfortable spraying a hose into that small area.
(dont worry about the water, most of it will drain out the drain line that is built into the housing (outside of the cab), however a small bit will drip through the seal in the bottom of the housing inside the cab, which your washcloth should absorb.)

Keep rinsing until your water draining out is clear.

Step 13.
Repeat steps 10-12 until you feel that the coils are clean to your liking.

Here is what mine looked like when I was finished.


FIGURE 15
285109_10150717941405576_820710575_19573608_7297535_n.jpg


Assembly is the exact reverse of taking it apart.

Step 14.
Wipe the inside of the housing with a washcloth to clean any leftover residue.

Step 15. (optional)
Spray an air freshener or cologne into the housing. This will add a nice smell to your system, and it should last a while.

Step 16.
Re install your blower motor, hook up the wiring, and reinstall the cover and glovebox, and you are good to go.
 
Last edited:

jem556

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Holy crap...that's got to work better now!
 
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2drhoeon4s

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yeah it works much better now... the 2 setting blows like the max setting used to.
 
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2drhoeon4s

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haha... I think this truck used to be lifted and went mudding before I bought it.... funny cuz its 2wd and lowered now.. oh well..
 

Freedom Motorsports

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Excellent write up indeed! That is absolutely amazing that there was that much crap up in there. Makes me want to do mine for sure just to make myself feel better...
 
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2drhoeon4s

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if i recall you nbs guys have cabin filters... the only reason ours get this way is no cabin filter..
 

Daytony

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There is a cabin filter on the other side of the evaporator coils, all it is 2 pieces of window screen with a plastic mesh in between. I cheated and replaced my evaporator coils when I snapped both AC fittings off in front of the firewall and put a new blower motor in, Im good for a few MONTHS lol
 

Daytony

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True, but there is a screen on the other side of the evaporator.
 

chauncey0337

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Nice write up and awesome improvement. My cabin filters actually looked like those coils before I replaced them.
 

gmcconvert

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hey thanks for the write up. went and cleaned mine out after a day out with the family and thinking I wouldnt mind if this thing cooled down faster. shouldve taken some pics but too late now. not really blocked up with dust/grime too bad but a ton of leaves. nice difference.
man you did a good job getting pics of the coils. i was thinking I was just going to look up in there and get a view like your picture. I was impressed with the images as I was reaching in and scrubbing blindly.
 

XxBIGxTEXxX

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So i just finished doing all of this and it actually feels as if i had lost power or lost freon... Now to some people they said that after cleaning it out, it felt as if the motor would spit out more power where if u had it set on low, it felt as if it was on hi.. To me it feels as if it lost power.. idk.. Has anyone else had this sane problem or did i do something wrong? i also sprayed OZIUM freshener inside...
 

HotCarl

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Just did this on my '97. I pulled out a lot of pine needles, dirt, hair, and small leaves and other crap. However, after I got it all back together the AC and fan blew just the same as before, no difference... :think:
 

Ceejkay

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i did this because i was backing up into the pass side of the truck, removed alot of sand(florida truck),mud, leafs, and hair .Thanks for the write up
 

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