Transfer Case - NVG 246-NPS (Two Speed Automatic)
Transfer Case General Operation
The New Venture Gear model NVG 246 RPO NP8 transfer case is a two speed automatic, active, transfer
case. The NVG 246 EAU provides 5 modes, Auto 4WD, 4HI, 4LO, 2HI and Neutral. The Auto 4WD
position allows the capability of an active transfer case, which provides the benefits of on-demand torque
biasing wet clutch and easy vehicle tuning through software calibrations. The software calibrations allow
more features such as flexible adapt ready position and clutch preload torque levels. The technology
allows for vehicle speed dependent clutch torque levels to enhance the performance of the system. For
example, the system is calibrated to provide 0-5 ft lb of clutch torque during low speed, low engine torque
operation, and predetermined higher torque for 40 km/h (25 mph) and greater. This prevents crow-hop
and binding at low speeds and provides higher torque biases at higher vehicle speeds, in order to
enhance stability.
The NVG 246 EAU transfer case features a 4 button shift control switch located on the instrument panel.
When the ignition key is in the RUN position, the transfer case shift control module monitors the transfer
case shift control switch to determine if the driver desires a new mode/range position. At a single press of
the transfer case shift control switch, the lamp of the new desired position will begin flashing to inform the
driver that the transfer case shift control module has received the request for a new mode/range position.
The lamp will continue to flash until all shifting criteria has been met and the new mode/range position
has been reached, or has been engaged. Once the new mode/range position is fully active, the switch
indicator lamp for the new position will remain ON constantly.
During normal driving situations, the transfer case can operate in the Auto 4WD mode. In the Auto 4WD
mode, the transfer case shift control module monitors rear wheel slip speed, based on the inputs from
both the front and rear propshaft speed sensors. When the vehicle experiences a rear wheel slip
condition, the transfer case shift control module sends a pulse width modulated (PWM) signal to an
electronic motor, which is the transfer case encoder motor. This motor rotates the transfer case control
actuator lever shaft, applying a clutch pack. This clutch pack is designed to deliver a variable amount of
torque, normally delivered to the rear wheels, and transfers it to the front wheels. Torque is ramped up to
the front wheels until the front propshaft speed sensor matches that of the rear propshaft speed sensor.
Torque is ramped down to the front wheels. The process would repeat if rear wheel slip is detected again.
The NVG 246 EAU transfer case has the added feature of also providing the driver with 3 manual
mode/range positions:
• 4HI - 4 Wheel Drive high range
• 2HI - 2 Wheel Drive high range
• 4LO - 4 Wheel Drive low range
The driver may choose to select any of these mode/range positions while driving the vehicle. However,
the transfer case will not allow a shift into or out of 4LO unless the following criteria has been met:
• The engine is running.
• The automatic transmission is in Neutral.
• The vehicle speed is below 5 km/h (3 mph).
This transfer case also has a Neutral position. A shift to the Neutral position allows the vehicle to be
towed without rotating the transmission output shaft. Neutral position may be obtained only if the following
criteria has been met:
• The engine is running.
• The automatic transmission is in Neutral.
• The vehicle speed is below 5 km/h (3 mph).
• The transfer case is in 2HI mode.
Once these conditions have been met, press and hold both the 2HI and 4LO buttons for 10 seconds.
When the system completes the shift to neutral, the red neutral lamp will illuminate.
The NVG 246 EAU case halves are high-pressure die-cast magnesium. Ball bearings support the input
shaft, the front output shaft, and the rear output shaft. A thrust bearing is located inside of the input shaft
gear to support the front of the rear output shaft. The transfer case requires Auto Trac® II Fluid
GM P/N 12378508 (Canadian P/N 10953626) which is blue in color. The fluid is designed for smooth
clutch application. An oil pump, driven by the rear output shaft, pumps the fluid through the rear output
shaft oil gallery to the clutch and bearings.
There are two versions of the NVG 246 EAU, which depend on the transmission applications and vehicle
applications. If the vehicle is equipped with a transmission RPO M30, the transmission splines in the input
gear will have 27 teeth. With this application the planetary carrier assembly will have 3 pinion gears. If the
vehicle is equipped with transmission RPO MT1 or MN8, the transmission splines in the input gear will
have 32 teeth. The planetary carrier assembly on this application will have 6 pinion gears.
You drive as fast as you want in 4Auto. Limit 4LO to about 35-40 MPH as 4-5,000 rpms is the critical speed of the driveshafts.
