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From the TSB, part about the spot welds:
"Note: It may be necessary to remove windshield"
There's no "may be" to it...it's absolutely necessary. If you seal the holes from inside the cab, the water will just travel and enter somewhere else.
I've done that TSB a few times, but most of these with this water leak concern have an issue where the drain tube exit spout isn't "clicked" tightly against the firewall, and even though most of the water is going outside, some is still draining back inside. It's pretty hard to find if you...
I see at least one of these a month, if not two. Best case fix is to pull the windshield, and put sealer over the exposed spot welds while it's out.
I have tried fixing one with some spray sealer by sticking the little straw/tube between the rubber and the roof so it'll get behind the...
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