Pete's (Now Nate's) 2003 Denali Budget Build thread

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Sam Harris

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Custom lower signal/driving lights.

So, i have OEM, amber aftermarket and then clear/chrome ones and none of them really felt right to me.
In my mind, if ANZO actually made a pair that matched the headlights, they would look something like this.
So i did research on baking headlights also got some good tips from @05Single and got busy.

What ya cookin for dinner, Pete? Headlights!

d214.jpg

I did mine a little different. The first time i baked them at 220 degrees for 5 minutes. And i couldnt even budge them apart with a kitchen knife. So i threw them back in for another 8 minutes, then shoved the butter knife in at a seam and pulled. It slowly began to release and finally she opened up like a clamshell.

d215.jpg

Did the same for the second one. 220 5 mins, then 220 8 mins and they opened. Here's both sets. (the reflectors i bought at the hardware store. you'll see why soon)

d216.jpg

Prepping the sections i want to paint match to the ANZO flat black.

d217.jpg

To make the amber reflector match, i made a cardboard template, then used that to shape it with the Dremel to fit nice and snug into the shell.

d218.jpg

Taped off the clear chrome corner

d219.jpg

The ANZO's have a dark but flat type of coating. So i decided to use SEM which is great for heat and wear and tear and has no gloss to it. Painted

d220.jpg

starting to make sense now?

d221.jpg

Put them all back together and ran a bead of silicone adhesive all around the seam and let them sit.

Installed...

Pics!

d224.jpg

Here's an angle to show the reflectors line up great with the ANZO's amber

d223.jpg


d227.jpg


With lights on

d222.jpg


d229.jpg

d226.jpg

Overall. for my first bake. And a set of $20 lights. They turned out pretty good. They are the best of all 3 worlds (black, clear and amber) and match the Anzo's much better. Let me know what you think
Damn, those are badass! Nice work!
 

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