DIY: High Flow Stock Airbox (Swiss Cheese Mod)

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ypsetihw

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This is a great, simple, effective, and free mod that any owner of any model year can take advantage of. The plan is to get the most flow possible from the stock airbox setup while keeping a stock appearance. Great for all the sleepers out there, or those who want to leave the stock parts but optimize their performance.

Photo0436.jpg


The way the airbox works is that it has a dirty side (the bottom) a filter, and a clean side all in a sandwich. As such, we can open up the dirty side to allow more air in, while still channeling all the flow through the filter and leaving the upper airbox untouched.

Here's what you'll need:
- 10 mins
- cordless drill
- flathead and phillips screwdrivers
- new high flow filter (k&n or other, optional)
- MAF cleaner (optional)
- hole cutter bit (1")

Photo0433.jpg


Lets get down to work!

1. open the hood

2. disconnect the MAF wiring - pull up on the gray tab then push in, depress the black button and pull out. these are security tabs and are VERY easy to break if you muscle them too much.

3. loosen the MAF to airbox clamp (flathead)

4. undo the upper airbox bolts x 4 of them - they stay in the housing and don't come all the way out (phillips)

Photo0434.jpg


5. remove the upper airbox by pulling it up and away from the engine, sliding it outta the clamp on the MAF

6. remove the old air filter and set aside if you're gonna reuse it

7. now we can see the object of our project - the lower airbox housing. the housing is attached to the bracket by three rubber grommets on the bottom of the box (two are indicated by the red arrows). grasp the lower airbox firmly near one of the grommets and pull up sharply. it should pop right out.

Photo0435.jpg


8. notice how the two stock inlets are only a few square inches? time to get drillin and open her up! use the hole cutter bit to cut a bunch of holes in the sides of the lower airbox housing, taking care not to break any of the tabs or mess up the inner air conduit. you should have plenty of room to drill at least 12 1" holes around the sides and front of the lower airbox. keep in mind that the filter protrudes down about an inch so make your holes at least this far from the top lip of the box.

9. once you're satisfied with the drilling, put it all back together. line up the three grommets first, then push down firmly above each one. you should feel them "pop" back in, and the lower airbox should sit in there snug once again.

10. put your old filter back or throw in the new high flow one. if you can see a lot of the filter protruding through your holes, you drilled too high up. not a big deal, but too late now!

11. reassemble the upper airbox and reconnect the MAF. this is a great chance to clean the MAF btw (take it off the car duh . . . don't spray MAF cleaner into your intake).

12. start her up, notice the slight increase in throttle response, torque and smoothness at high rpm, and a touch of intake noise. :beer:
 
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Punisher66

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but, now won't you get bigger chucks in the air box, leaves etc? Then they will just clog the filter. no?
 
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ypsetihw

ypsetihw

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well, the stock holes are a few inches in diameter - each of mine is only a 1" hole. also, all of the extra holes are basically in the engine bay, and don't have snorkels to the outside like the stock inlets. as such, the extra debris, if any, should be minimal, and you're not gonna get any larger stuff than you can already fit through the stock inlets.

I've done and seen this done on many cars - not really an issue
 

Abn Panzer

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I would imagine that if it ever did become an issue you could easily glue/silicon/whatever a screen cover over the holes with little effect on your new airflow.
 
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ypsetihw

ypsetihw

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I suggest that the stock fender snorkels don't have the appropriate diameter to keep up with flow at the MAF, and are therefore a restriction - here's some quick math to support the premise:

diameter of MAF inlet = roughly 4", so radius is 2"
area of a circle: A = pi*r2, so A = pi*4 = 12.5663706

our holes have a radius of .5 inches, which equals an area of 0.785398163"

so . . . 12.5663706 / 0.785398163 = 16 (1" holes required to equal the area of the MAF inlet)

it doesn't take a genius to see that the stock inlet snorkels do not even come close to the equivalent area of 16x1" holes so you need to add a few :rofl: - in other words, in stock config, your MAF is capable of outflowing your airbox at high rpm- so vent that thing up!
 
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Abn Panzer

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diameter of MAF inlet = roughly 4", so radius is 2"
area of a circle: A = pi*r2, so A = pi*4 = 12.5663706

our holes have a radius of .5 inches, which equals an area of 0.785398163"

so . . . 12.5663706 / 0.785398163 = 16 (1" holes required to equal the area of the MAF inlet)

it doesn't take a genius to see that the stock inlet snorkels do not even come close to the equivalent area of 16x1" holes so you need to add a few :rofl: - in other words, in stock config, your MAF is capable of outflowing your airbox at high rpm- so vent that thing up!


I'll take your word for it :)

While it might not take a genius - it aparently takes more than my public education to see more than just a jumble of numbers. :)
 

thehoe92

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just for a reference, this works lol just in case anyone was on the fence about it

although I didn't use holes I just cut 2 big sections out of the dirty side of the box, but then again its dependent upon where you live, I don't have that much debris that gets kicked up

much better throttle response :)
 

clean454

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kc take ur box out and post up somepics
its cleanly done
 

thehoe92

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my bad I didn't cut the huge holes out clean95 did :)
I might tomorrow, people want some better pictures of my tails so I'll have my camera out
 

highrollin113

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i am doing this mod right now, well my version of it i am taking pics, i cut a large hole in the bottom of the box and underneath the box is a plate that it attaches too, it is going to my neighbour's welding shop tomorrow to have a hole cut in it so i can get the air inducted right up from infront of the wheel well i will also be hot glueing a screen for added protection before the filter
 

highrollin113

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ok so i did mine and i can not express enough how impressed i was with the improvement
heres some pics of what i did

so when i removed the airbox as shown above i saw the plate it sits on can be removed

projects001.jpg


so i did to see what was underneath and its a perfect spot for air to shoot up

projects0032.jpg


so i removed the plate and decided to cut a hole in it

projects002-1.jpg


i then cut hole in the bottom of the airbox

projects010.jpg


to keep any debris from getting in i then took some screen cut it to size and staple gunned and hot glued it on

projects006.jpg


now that it is done just replace and go for a drive and notice the extra get up and go
 

DenaliAK

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Yeah, this is great...I'll probably give this a try as well. And I can "stealth-project" this around my wife...lol. No money involved, just a few minutes to change the filter....nudge, nudge, wink, wink....

As long as I'm in there, what's the best way to clean the MAF? Never done that before.
 

highrollin113

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not sure myself i was thinking of doing this aswell i hear only use special maf cleanerhow do you know if its dirty? i inspected mine visually and it looked clean, while you are taking the intake off its a god time to clean tb too i did and couldnt believe how much crap was in there

im thinking of adding to the bottom of the plate and making an induction tube and running it to the bottom some how to force air in
 

WhoDatPanic

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would this mess up the hoe or kon at all ? are you seeing big gains highrollin? i might want to do this but needs some answers first
 

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